where:
Hc is the mass of organic HAP emissions reduction for the controlled coating operation during the compliance period, kg
AI is the total mass of organic HAP in the coatings used in the controlled coating operation, kg, as calculated in Equation 1A
BI is the total mass of organic HAP in the thinners used in the controlled coating operation, kg, as calculated in Equation 1B
CI is the total mass of organic HAP in the cleaning materials used in the controlled coating operation during the compliance period, kg, as calculated in Equation 1C
CE is the capture efficiency of the emission capture system vented to the add-on control device, percent. Use the test methods and procedures specified in subs. (5) and (6) to measure and record capture efficiency.
DRE is the organic HAP destruction or removal efficiency of the add-on control device, percent. Use the test methods and procedures in subs. (5) and (6) to measure and record the organic HAP destruction or removal efficiency.
where:
AI is the mass of organic HAP in the coatings used in the controlled coating operation, kg
Volc,i is the total volume of coating, i, used, liters
Dc,i is the density of coating, i, kg per liter
Wc,i is the mass fraction of organic HAP in coating, i, kg per kg
m is the number of different coatings used
where:
BI is the mass of organic HAP in the thinners used in the controlled coating operation, kg
Volt,j is the total volume of thinner, j, used, liters
Dt,j is the density of thinner, j, kg per liter
Wt,j is the mass fraction of organic HAP in thinner, j, kg per kg
n is the number of different thinners used
where:
CI is the mass of organic HAP in the cleaning materials used in the controlled coating operation, kg
Vols,k is the total volume of cleaning material, k, used, liters
Ds,k is the density of cleaning material, k, kg per liter
Ws,k is the mass fraction of organic HAP in cleaning material, k, kg per kg
p is the number of different cleaning materials used
where:
RV is the volatile organic matter collection and recovery efficiency of the solvent recovery system during the compliance period, percent
MVR is the mass of volatile organic matter recovered by the solvent recovery system during the compliance period, kg
Voli is the volume of coating, i, used in the coating operation controlled by the solvent recovery system during the compliance period, liters
Di is the density of coating, i, kg coating per liter coating
CVi is the mass fraction of volatile organic matter for coating, i, kg volatile organic matter per kg coating
Volj is the volume of thinner, j, used in the coating operation controlled by the solvent recovery system during the compliance period, liters
Dj is the density of thinner, j, kg thinner per liter thinner
Volk is the volume of cleaning material, k, used in the coating operation controlled by the solvent recovery system during the compliance period, liters
Dk is the density of cleaning material, k, kg cleaning material per liter cleaning material
m is the number of different coatings used in the coating operation controlled by the solvent recovery system during the compliance period
n is the number of different thinners used in the coating operation controlled by the solvent recovery system during the compliance period
p is the number of different cleaning materials used in the coating operation controlled by the solvent recovery system during the compliance period
where:
HCSR is the mass of organic HAP emissions reduction for the coating operation controlled by the solvent recovery system using a liquid-liquid material balance during the compliance period, kg
AI is the total mass of organic HAP in the coatings used in the coating operation controlled by the solvent recovery system, kg, calculated using Equation 1A in par. (f)
BI is the total mass of organic HAP in the thinners used in the coating operation controlled by the solvent recovery system, kg, calculated using Equation 1B in par. (f)
CI is the total mass of organic HAP in the cleaning materials used in the coating operation controlled by the solvent recovery system, kg, calculated using Equation 1C in par. (f)
RV is the volatile organic matter collection and recovery efficiency of the solvent recovery system, percent, from Equation 2 in subd. 6.
where:
HHAP is the organic HAP emission rate to the atmosphere during the compliance period, kg organic HAP per liter coating solids used
He is the total mass of organic HAP emissions before add-on controls from all the coatings, thinners and cleaning materials used during the compliance period, kg, determined according to par. (d)
HC,i is the total mass of organic HAP emissions reduction for controlled coating operation, i, during the compliance period, kg, from Equation 1 in par. (f)
HCSR,j is the total mass of organic HAP emissions reduction for controlled coating operation, j, during the compliance period, kg, from Equation 3 in par. (g)
Vst is the total volume of coating solids used during the compliance period, liters, from Equation 2 in s. NR 465.27(2) (f)
q is the number of controlled coating operations except those controlled with a solvent recovery system
r is the number of coating operations controlled with a solvent recovery system
where:
TVHused is the total mass of TVH liquid input from all coatings, thinners and cleaning materials used in the coating operation during the capture efficiency test run, kg
TVHi is the mass fraction of TVH in coating, thinner or cleaning material, i, that is used in the coating operation during the capture efficiency test run, kg TVH per kg material
Voli is the total volume of coating, thinner or cleaning material, i, used in the coating operation during the capture efficiency test run, liters
Di is the density of coating, thinner or cleaning material, i, kg material per liter material
n is the number of different coatings, thinners and cleaning materials used in the coating operation during the capture efficiency test run
where:
CE is the capture efficiency of the emission capture system vented to the add-on control device, percent
TVHused is the total mass of TVH liquid input used in the coating operation during the capture efficiency test run, kg
TVHuncaptured is the total mass of TVH that is not captured by the emission capture system and that exits from the temporary total enclosure or building enclosure during the capture efficiency test run, kg
where:
CE is the capture efficiency of the emission capture system vented to the add-on control device, percent
TVHcaptured is the total mass of TVH captured by the emission capture system as measured at the inlet to the add-on control device during the emission capture efficiency test run, kg
TVHuncaptured is the total mass of TVH that is not captured by the emission capture system and that exits from the temporary total enclosure or building enclosure during the capture efficiency test run, kg
Note: For example, if one add-on control device is a concentrator with an outlet for the high-volume, dilute stream that has been treated by the concentrator, and a second add-on control device is an oxidizer with an outlet for the low-volume, concentrated stream that is treated with the oxidizer, you shall measure emissions at the outlet of the oxidizer and the high-volume dilute stream outlet of the concentrator.
where:
Mf is the total gaseous organic emissions mass flow rate, kg/per hour (h)
Cc is the concentration of organic compounds as carbon in the vent gas, as determined by Method 25 or Method 25A, parts per million by volume (ppmv), dry basis
Qsd is the volumetric flow rate of gases entering or exiting the add-on control device, as determined by Method 2, 2A, 2C, 2D, 2F or 2G, dry standard cubic meters/hour (dscm/h)
0.0416 = conversion factor for molar volume, kg-moles per cubic meter (mol/m3) (at 293 Kelvin (K) and 760 millimeters of mercury (mm Hg))
where:
DRE is the add-on control device organic emissions destruction or removal efficiency, percent
Mfi is the total gaseous organic emissions mass flow rate at the inlet or inlets to the add-on control device, using Equation 8 in par. (d), kg/h
Mfo is the total gaseous organic emissions mass flow rate at the outlet or outlets of the add-on control device, using Equation 8 in par. (d), kg/h
Table 1
Operating Limits if Using the Emission Rate With Add-on Controls Option
If you are required to comply with operating limits by s. NR 465.23(3), you shall comply with the applicable operating limits in this table.
For the following device: | You shall meet the following operating limits: | And you shall demonstrate continuous compliance with the operating limit by doing the following: |
(1) Thermal oxidizer | (a) The average combustion temperature in any 3-hour period may not fall below the combustion temperature limit established according to s. NR 465.28(8) (a). | 1. Collecting the combustion temperature data according to s. NR 465.28(9) (c). 2. Reducing the data to 3-hour block averages. 3. Maintaining the 3-hour average combustion temperature at or above the combustion temperature limit. |
(2) Catalytic oxidizer | (a) The average temperature measured just before the catalyst bed in any 3-hour period may not fall below the limit established according to s. NR 465.28(8) (b) and either par. (b) or (c). | 1. Collecting the temperature data according to s. NR 465.28(9) (c). 2. Reducing the data to 3-hour block averages temperatures before the catalyst bed. 3. Maintaining the 3-hour average temperature before the catalyst bed at or above the temperature limit. |
(b) Ensure that average temperature difference across the catalyst bed in any 3-hour period does not fall below the temperature difference limit established according to s. NR 465.28(8) (b) 2. | 1. Collecting the temperature data according to s. NR 465.28(9) (c). 2. Reducing the data to 3-hour block difference across averages. 3. Maintaining the 3-hour average temperature difference at or above the temperature difference limit. | |
(c) Develop and implement an inspection and maintenance plan according to s. NR 465.28 (8) (b) 4. | 1. Maintaining an up-to-date inspection and maintenance plan, records of annual catalyst activity checks, records of the monthly inspections of the oxidizer system and records of the annual internal inspections of the catalyst bed. If a problem is discovered during a monthly or annual inspection required by s. NR 465.28(8) (b) 4., you shall take corrective action as soon as practicable consistent with the manufacturer's recommendations. | |
(3) Carbon adsorber | (a) The total regeneration desorbing gas, e.g., steam or nitrogen, mass flow for each carbon bed regeneration cycle may not fall below the total regeneration desorbing gas mass flow limit established according to s. NR 465.28(8) (c). (b) The temperature of the carbon bed, after completing each regeneration and any cooling cycle, may not exceed the carbon bed temperature limit established according to s. NR 465.28(8) (c). | 1. Measuring the total regeneration desorbing gas, e.g., steam or nitrogen, mass flow for each regeneration cycle according to s. NR 465.28(9) (d). 2. Maintaining the total regeneration desorbing gas mass flow at or above the mass flow limit. 1. Measuring the temperature of the carbon bed after completing each regeneration and any cooling cycle according to s. NR 465.28(9) (d). 2. Operating the carbon beds such that each carbon bed is not returned to service until the recorded temperature of the carbon bed is at or below the temperature limit. |
(4) Condenser | (a) The average condenser outlet, product side, gas temperature in any 3-hour period may not exceed the temperature limit established according to s. NR 465.28(8) (d). | 1. Collecting the condenser outlet, product side, gas temperature according to s. NR 465.28(9) (e). 2. Reducing the data to 3-hour block averages. 3. Maintaining the 3-hour average gas temperature at the outlet at or below the temperature limit. |
(5) Concentrators, including zeolite wheels and rotary carbon adsorbers | (a) The average gas temperature of the desorption concentrate stream in any 3-hour period may not fall below the limit established according to s. NR 465.28(8) (e). (b) The average pressure drop of the dilute stream across the concentrator in any 3-hour period may not fall below the limit established according to s. NR 465.28(8) (e). | 1. Collecting the temperature data according to s. NR 465.28(9) (f). 2. Reducing the data to 3-hour block averages. 3. Maintaining the 3-hour average temperature at or above the temperature limit. 1. Collecting the pressure drop data according to s. NR 465.28(9) (f). 2. Reducing the pressure drop data to across the 3-hour block averages. 3. Maintaining the 3-hour average pressure drop at or above the pressure drop limit. |
(6) Emission capture system that is a PTE according to s. NR 465.28(6) (a). | (a) The direction of the air flow at all times shall be into the enclosure, and either par. (b) or (c). | 1. Collecting the direction of air flow, and either the facial velocity of air through all natural draft openings according to s. NR 465.28(9) (g) 1. or the pressure drop across the enclosure according to s. NR 465.28(9) (g) 2. 2. Maintaining the facial velocity of air flow through all natural draft openings or the pressure drop at or above the facial velocity limit or pressure drop limit, and maintaining the direction of air flow into the enclosure at all times. |
(b) The average facial velocity of air through all natural draft openings in the enclosure shall be at least 200 feet per minute. | 1. See par. (a). | |
(c) The pressure drop across the enclosure shall be at least 0.007 inches H2O, as established in Method 204 in 40 CFR part 51, Appendix M, incorporated by reference in s. NR 484.04(9). | 1. See par. (a). | |
(7) Emission capture system that is not a PTE according to s. NR 465.28(6) (a). | (a) The average gas volumetric flow rate or duct static pressure in each duct between a capture device and add-on control device inlet in any 3-hour period may not fall below the average volumetric flow rate or duct static pressure limit established for that capture device according to s. NR 465.28(8) (f). | 1. Collecting the gas volumetric flow rate or duct static pressure for each capture device according to s. NR 465.28(9) (g). 2. Reducing the data to 3-hour block averages. 3. Maintaining the 3-hour average gas volumetric flow rate or duct static pressure for each capture device at or above the gas volumetric flow rate or duct static pressure limit. |
Table 2 Default Organic HAP Mass Fraction for Solvents and Solvent Blends
You may use the mass fraction values in the following table for solvent blends for which you do not have test data or manufacturer's formulation data.
Solvents and solvent blends | CAS Number | Average organic HAP mass fraction | Typical organic HAP, percent by mass |
(1) Toluene | 108-88-3 | 1.0 | Toluene |
(2) Xylene(s) | 1330-20-7 | 1.0 | Xylenes, Ethylbenzene |
(3) Hexane | 110-54-3 | 0.5 | n-Hexane |
(4) n-Hexane | 110-54-3 | 1.0 | n-Hexane |
(5) Ethylbenzene | 100-41-4 | 1.0 | Ethylbenzene |
(6) Aliphatic 140 | 0 | None | |
(7) Aromatic 100 | 0.02 | 1% Xylene, 1% Cumene | |
(8) Aromatic 150 | 0.09 | Naphthalene | |
(9) Aromatic naphtha | 64742-95-6 | 0.02 | 1% Xylene, 1% Cumene |
(10) Aromatic solvent | 64742-94-5 | 0.1 | Naphthalene |
(11) Exempt mineral spirits | 8032-32-4 | 0 | None |
(12) Ligroines (VM & P) | 8032-32-4 | 0 | None |
(13) Lactol spirits | 64742-89-6 | 0.15 | Toluene |
(14) Low aromatic white spirit | 64742-82-1 | 0 | None |
(15) Mineral spirits | 64742-88-7 | 0.01 | Xylenes |
(16) Hydrotreated naphtha | 64742-48-9 | 0 | None |
(17) Hydrotreated light distillate | 64742-47-8 | 0.001 | Toluene |
(18) Stoddard solvent | 8052-41-3 | 0.01 | Xylenes |
(19) Super high-flash naphtha | 64742-95-6 | 0.05 | Xylenes |
(20) Varsol[] solvent | 8052-49-3 | 0.01 | 0.5% Xylenes, 0.5% Ethylbenzene |
(21) VM & P naphtha | 64742-89-8 | 0.06 | 3% Toluene, 3% Xylene |
(22) Petroleum distillate mixture | 68477-31-6 | 0.08 | 4% Naphthalene, 4% Biphenyl |
Table 3 Default Organic HAP Mass Fraction for Petroleum Solvent Groupsa
Solvent Type | Average Organic HAP Mass Fraction | Typical Organic HAP, percent by mass |
Aliphatic b | 0.03 | 1% Xylene, 1% Toluene, and 1% Ethylbenzene. |
Aromatic c | 0.06 | 4% Xylene, 1% Toluene and 1% Ethylbenzene. |
a: Use this table only if the solvent blend does not match any of the solvent blends in Table 2 and you only know whether the blend is aliphatic or aromatic.
b: e.g., mineral spirits 135, mineral spirits 150 EC, naphtha, mixed hydrocarbon, aliphatic hydrocarbon, aliphatic naphtha, naphthol spirits, petroleum spirits, petroleum oil, petroleum naphtha, solvent naphtha, solvent blend.
c: e.g., medium-flash naphtha, high-flash naphtha, aromatic naphtha, light aromatic naphtha, light aromatic hydrocarbons, aromatic hydrocarbons, light aromatic solvent.
Wis. Admin. Code Department of Natural Resources NR 465.28