[Comment: For dates and availability of non-regulatory government publications, publications of recognized organizations and associations, federal rules, and federal statutory provisions referenced in this rule, see paragraph (JJ) of rule 3745-21-01 of the Administrative Code titled "referenced materials."]
(B) Method for the determination of volatile organic compound content, solids content, and density of surface coatings and inks. (1) This method applies to coatings, inks or other coating materials employed in a coating line, printing line or other operation. For purposes of this method "coating" shall also mean "ink" or other coating material.(2) Any determination of VOC content, solids content, or density of a coating shall be based on the coating as employed (as applied), including the addition of any thinner or viscosity reducer to the coating.(3) When a sample of a coating is obtained for analysis by any of the procedures described in this method, the amount of the sample shall be at least one quart. The sample shall be placed in an air-tight container. When multiple package coatings are sampled, separate samples of each component shall be obtained.(4) Using either the procedures set forth in USEPA method 24 (for coatings), USEPA method 24A (for flexographic and rotogravure printing inks and related coatings) and 40 CFR Part 63, Subpart PPPP, Appendix A (for reactive adhesives), or the coating formulation data from the coating manufacturer and coating user, the following shall be determined, where appropriate: DC = density of coating, in pounds of coating per gallon of coating.
DVM = density of volatile matter in coating, in pounds of volatile matter per gallon of volatile matter.
VS = volume fraction of solids (nonvolatile matter) in coating, in gallon of solids per gallon of coating.
VVM = volume fraction of volatile matter in coating, in gallon of volatile matter per gallon of coating.
VW = volume fraction of water in coating, in gallon of water per gallon of coating.
WS = weight fraction of solids (nonvolatile matter) in coating, in pound of solids per pound of coating.
WVM = weight fraction of volatile matter in coating, in pound of volatile matter per pound of coating. If this weight fraction is determined by ASTM D2369, "Standard Test Method for Volatile Content of Coatings," the drying conditions shall be one hundred ten degrees Celsius for one hour, except where otherwise authorized by the director based on an alternate analytical procedure that is satisfactorily demonstrated to the director by the coating manufacturer to be more representative of the actual cure mechanism of the coating.
WW = weight fraction of water in coating, in pound of water per pound of coating.
(5) If the coating contains a volatile matter other than VOC or water, the identity and content of such volatile matter may be determined using either standard gas chromatographic techniques or coating formulation data from the coating manufacturer and coating user. The density of such volatile matter may be determined using either the procedures set forth in ASTM D1475 or data from reference texts. For purposes of this method, such volatile matter shall be referred to as exempt solvent. The following may be determined, where appropriate: DES = density of exempt solvent, in pounds of exempt solvent per gallon of exempt solvent.
VES = volume fraction of exempt solvent in coating, in gallon of exempt solvent per gallon of coating.
WES = weight fraction of exempt solvent in coating, in pound of exempt solvent per pound of coating.
(6) The weight fraction WVOC of VOC in a coating and the volume fraction VVOC of VOC in a coating shall be calculated as follows, where appropriate: WVOC = WVM - WW - WES
VVOC = VVM - VW - VES
(7) The VOC content of a coating can be expressed as follows: CVOC,1 = VOC content in pounds of VOC per gallon of coating.
CVOC,2 = VOC content in pounds of VOC per gallon of coating, excluding water and exempt solvents.
CVOC,3 = VOC content in pounds of VOC per gallon of solids.
CVOC,4 = VOC content in pounds of VOC per pound of solids.
CVOC,5 = VOC content in percentage VOC by volume of the coating, excluding water and exempt solvents.
CVOC,6 = VOC content in percentage VOC by volume of the volatile matter.
CVOC,7 = VOC content in percentage VOC by weight of the coating.
(8) The VOC content of a coating shall be calculated as follows, where appropriate: CVOC,1 = (DC)(WVOC)
CVOC,2 = (DC)(WVOC) / (VS + VVOC)
CVOC,3 = (DC)(WVOC) / VS
CVOC,4 = WVOC / WS
CVOC,5 = (100)(VVOC) / (VS + VVOC)
CVOC,6 = (100)(VVOC) / VVM
CVOC,7 = (100)(WVOC)
(9) The weighted average VOC content of the coatings employed during a specified time period t shall be calculated as follows, where appropriate: Click to view image
where:
A = subscript denoting that the indicated VOC content is a weighted average of the coatings employed during time period t.
LC = liquid volume of coating employed during time period t, in gallons of coating.
MC = mass (weight) of coating employed during time period t, in pounds of coating.
i = subscript denoting a specific coating employed during time period t.
n = total number of coatings employed during time period t.
t = time period specified for the weighted average VOC content.
(10) The density of the VOC content of a coating may be determined using either the procedures set forth in ASTM D1475 or data from reference texts. If ASTM D1475 is employed, the density shall be the arithmetic average of three determinations.(11) In the event of a dispute between coating formulation data and data obtained by analytical procedures, the data obtained by analytical procedures shall be employed, except as otherwise provided in paragraph (B)(12) of this rule.(12) If a VOC content value obtained by analytical procedures is higher than a VOC content value obtained by formulation data due to any VOC that is formed during baking or curing (i.e., cure volatiles), then the VOC content of the portion of the coating not subject to curing or baking shall be based on formulation data and the VOC content of the portion of the coating subject to curing or baking shall be based on analytical procedures. The portion of the coating subject to curing or baking shall be equal to the measured transfer efficiency for the coating applicator and object being coated. The approach described in this paragraph for determining the VOC content of a coating may be used only when the applicable VOC limitation is expressed in terms of pounds of VOC per gallon of deposited solids and the transfer efficiency test method is specified in this rule or rule 3745-21-09 of the Administrative Code. Also, in cases where analytical results and formulation data are combined for a waterborne coating, the interlaboratory precision adjustments specified in the analytical procedures shall not be applied to the analytical results.(C) Method for the determination of VOC concentration, VOC mass emission rate and VOC control equipment efficiency. (1) The provisions of this paragraph are generally applicable to the test methods employed to determine the VOC concentration and VOC mass emission rate for a gas stream or exhaust vent and the collection or control efficiency for any control equipment designed, installed, and operated for the purpose of reducing the emission of VOC. For purposes of this paragraph, "vapor collection system" also means capture system and "vapor control system" also means control system or control device.(2) The concentration of VOC in a gas stream or exhaust vent shall be determined by utilizing the following methods:(a) USEPA method 25 or USEPA method 25A, as appropriate, for sources specified in paragraphs (C) to (L), (P), (R), (S), (U), (W) to (Y), (FF), (GG), (LL) to (NN) [if the control efficiency compliance option in (LL), (MM) or (NN) is chosen] and, (PP), (SS), (VV)(2), (XX)(1), (YY), (ZZ)(1)(a), (AAA)(1), and (BBB) of rule 3745-21-09 of the Administrative Code; or(b) USEPA method 18 or USEPA method 25A, as appropriate, for sources specified in paragraphs (O)(3)(c)(iv), (O)(4)(a)(ii), (CC) to (EE), and (LL) to (NN) [if the ppmv compliance option in (LL), (MM) or (NN) is chosen] of rule 3745-21-09 of the Administrative Code.(3) The following procedures shall be included in any source testing or determination where applicable: (a) The source shall be operated at or near maximum operating capacity during any testing and the measurement of the operating rate shall be made in a manner acceptable to the Ohio EPA.(b) The VOC content of any coatings employed shall be sampled and analyzed in accordance with paragraph (B) of this rule.(c) The capture efficiency of any vapor collection system used to transport the VOC emissions from their point of origin to the vapor control system shall be determined in accordance with USEPA methods 204 to 204F or the alternative capture efficiency testing protocols specified in the USEPA, Office of Air Quality Planning and Standards document entitled "Guidelines for determining capture efficiency."(d) The control efficiency of any vapor control system used to reduce the emission of VOC shall be based upon an emissions test or a recovery test. For a vapor control system that destroys VOC (e.g., an incineration system), either the streams entering and leaving the vapor control system shall be tested or, if acceptable to the director, the amount of VOC employed shall be measured and the gas stream leaving the vapor control system shall be tested. For a vapor control system that recovers VOC (e.g., a carbon adsorption system), either the gas streams entering and leaving the vapor control system shall be tested or, if acceptable to the director, the amounts of VOC employed and recovered or, employed and emitted, shall be measured or tested.(e) For the testing of a gas stream vented to a vapor control system, samples shall be taken simultaneously at the inlet and the outlet of the vapor control system.(f) For the testing of a gas stream, the sampling location, volumetric flow rate, molecular weight, carbon dioxide and oxygen contents, excess air, and water vapor content shall be determined in accordance with USEPA methods 1, 1A, 2, 2A, 2C, 2D, 3 and 4.(g) For gas streams tested by USEPA method 25 or 25A, the VOC emission rate shall be based upon the average of three test runs. Each run shall have a minimum duration of one hour and a minimum sample volume of .003 dry standard cubic meter, except that shorter sampling times or smaller volumes, when necessitated by process variables, may be found acceptable.(h) The control efficiency of the vapor control system shall be the per cent reduction in mass emissions of VOC between the inlet and the outlet of the vapor control system. If this efficiency is based upon an emissions test utilizing USEPA method 25 or 25A, the mass emissions of VOC as carbon shall be employed in the efficiency determination.(i) The capture efficiency of the vapor collection system shall be the per cent of total mass emissions of VOC emitted from the source which are vented to the vapor control system. If this efficiency is based upon an emissions test utilizing USEPA method 25 or 25A, the mass emissions of VOC as carbon shall be employed in the efficiency determination.(j) The overall control efficiency (in per cent) of any control equipment for VOC emissions shall be the vapor capture efficiency multiplied by the vapor control efficiency and divided by one hundred.(k) The total mass emission rate of VOC from a source equipped with control equipment shall be the sum of VOC emissions from the vapor control system, VOC emissions not collected by the vapor collection system and VOC emissions from any losses associated with the vapor collection system and vapor control system. (4) The VOC mass emissions rate for a gas stream tested by USEPA method 18 shall be calculated as follows: Click to view image
where:
ES = VOC mass emission rate for the gas stream, in kilograms of VOC per hour (kg VOC/hr).
K = 2.494 × 10-6 (gram mole-kilogram-minute per standard cubic meter-gram-ppmv-hour).
where the standard temperature for gram-mole per standard cubic meter is twenty degrees Celsius.
QS = volumetric flow rate of gas stream, in dry standard cubic meters per minute, at a standard temperature of twenty degrees Celsius.
Ci = concentration of sample component i, in ppmv, dry basis.
Mi = molecular weight of sample component i, in grams per gram-mole.
i = subscript denoting a specific sample component, which is a VOC, in the gas stream.
n = total number of sample components, which are VOC, in the gas stream.
(5) The mass emission rate of VOC as carbon for a gas stream tested by USEPA method 25 shall be calculated as follows: ES = K CSQS
where:
Es = mass emission rate of VOC as carbon for the gas stream, in kilograms of carbon per hour (kg C/hr).
K = 1 × 10-6 kilograms per milligram.
CS = concentration of VOC as carbon in the gas stream, in milligrams of carbon per dry standard cubic meter.
QS = volumetric flow rate of the gas stream, in dry standard cubic meters per hour.
(6) To convert a mass emission rate from kilograms per hour to pounds per hour, multiply the mass emission rate in kilograms per hour by 2.2046.(7) To convert a mass emission value from VOC as carbon to VOC, divide the mass emission value of VOC as carbon by the weight fraction of carbon in the average molecular weight of the VOC emission. The determination of this weight fraction of carbon may be based on standard analytical techniques or material formulation data.(M) Method for the determination of the amount of volatile organic compounds contained in filtration waste at a petroleum dry cleaning facility.(1) This method is applicable to determining the amount of volatile organic compounds contained in the waste from a solvent filter used to filter petroleum solvent at a dry cleaning facility.(2) The solvent filter shall be tested under normal operating conditions for at least three time periods according to the procedures specified in paragraph (M)(3) of this rule.(3) The test procedures for each time period are as follows:(a) A time period consists of the time immediately after the removal of waste from the solvent filter up to the next removal of waste.(b) Record the date and time of the start of the time period.(c) Record during the time period the weight of articles being cleaned in any washer connected to the solvent filter.(d) Record the weight of the waste from the solvent filter at the end of the time period, in pounds.(e) Collect in a sealed container, which is impervious to petroleum solvent, about two pounds of the waste from the solvent filter at the end of the time period.(f) Record the date and time of the end of the time period.(g) Conduct a laboratory analysis of the waste collected in the sealed container according to the procedures specified in paragraph (M)(4) of this rule. (4) The procedures for the laboratory analysis of the collected filtration waste are as follows: (a) Determine the weight WS (in grams of a sample of approximately fifty milliliters of the filtration waste).(b) Determine the volume VS (in milliliters) of the diluent content of that sample in accordance with ASTM D322.(c) Calculate the sample's diluent content Ds (fraction diluent by weight) using the following equation: Ds = (0.78 x Vs) / Ws
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where 0.78 is the typical density of petroleum solvent in grams per milliliter.
(5) For the test conducted under paragraphs (M)(2), (M)(3) and (M)(4) of this rule, the amount of VOCs contained in the filtration waste is calculated using the following equation: X = ((W1D1 + W2D2 + W3D3) / (A1 + A2 + A3)) x 100
Click to view image
where:
X = amount of VOCs in the filtration waste, in pounds of VOC per one hundred pounds dry weight of articles cleaned.
A = total weight of articles cleaned during the time period indicated, in pounds dry weight.
D = diluent content of the sample of filtration waste for the time period indicated, in fraction diluent by weight (pounds of diluent per pound of filtration waste).
W = total weight of filtration waste for the time period indicated.
Subscripts 1, 2, and 3 identify the time period of the test.
(P) Method for the determination of the net heating value of a gas, the actual exit velocity for a flare, and the maximum permitted velocity for an air-assisted flare. (1) This method is applicable to the following:(a) Any flare subject to paragraph (DD) of rule 3745-21-09 of the Administrative Code.(b) Any process vent stream subject to paragraph (EE) of rule 3745-21-09 of the Administrative Code. (2) The net heating value of gas being combusted in a flare or being vented from a process vent stream shall be calculated using the following equation: where:
Click to view image
HT = net heating value of the sample, in mega joules per standard cubic meter (MJ/scm), where the net enthalpy per mole of offgas is based on combustion at twenty-five degrees Celsius and seven hundred sixty millimeters of mercury, but the standard temperature for determining the volume corresponding to one mole is twenty degrees Celsius.
k = constant, 1.740 × 10-7 (megajoule-gram mole per parts per million-standard cubic meter-kilocalorie), where the standard temperature for gram-mole per standard cubic meter (g mole/scm) is twenty degrees Celsius.
Ci = concentration of sample component i in ppmv, as measured by the procedures in USEPA method 18, and ASTM D1946 reported on a wet basis.
Hi = net heat of combustion of sample component i, in kilocalories per grammole. The heat of combustion may be determined using the procedures in ASTM D2382 if published values are not available or cannot be calculated.
i = subscript denoting a specific component in the sample.
n = total number of components within the sample.
(3) The actual exit velocity of a flare shall be calculated by dividing the volumetric flow rate (in units of standard temperature and pressure) of the flare header or headers that feed the flare, as determined by USEPA methods 2, 2A, 2C, or 2D as appropriate, by the unobstructed (free) cross-sectional area of the flare tip, as determined by design and engineering principles.(4) The maximum permitted velocity of an air-assisted flare shall be determined by the following equation: Vmax = 8.706 + 0.7084(HT)
where:
Vmax = maximum permitted velocity of an air-assisted flare, in meters per second (m/sec).
HT = the net heating value as determined in paragraph (P)(2) of this rule.
(5) To express the net heating value of a gas in Btu per standard cubic foot, multiply HTby 26.84.(6) To express a velocity in feet per second, multiply the velocity in meters per second by 3.281.