N.J. Admin. Code § 7:27-27.6

Current through Register Vol. 56, No. 11, June 3, 2024
Section 7:27-27.6 - Iron or steel melters
(a) On and after January 3, 2010, each owner or operator of an iron or steel melter of any size shall operate the iron or steel melter in accordance with the provisions specified in either (a)1 or 2 below. Compliance with this standard shall be measured pursuant to (b) below.
1. The emissions of mercury from any iron or steel melter shall not exceed 35.0 mg/ton (milligram of mercury emissions per ton of iron or steel production), based on the annual weighted average of all valid stack emission tests performed for four consecutive quarters weighted for the production each quarter; or
2. The reduction efficiency for control of mercury emissions of the air pollution control apparatus of any iron or steel melter shall be at least 75 percent, based on the annual weighted average of all valid stack emission tests performed for four consecutive quarters weighted for the production each quarter.
(b) On and after January 3, 2006, the owner or operator of an iron or steel melter who is determining compliance with (a)1 above shall conduct stack emission testing every quarter to measure mercury in the gas stream in the stack. On and after January 3, 2006, the owner or operator of an iron or steel melter who is determining compliance with (a)2 above shall conduct stack emission testing every quarter to measure mercury in the gas stream at the inlet of the air pollution control apparatus serving each iron or steel melter, and simultaneously conduct stack emission testing every quarter to measure mercury in the gas stream at the exit of the air pollution control apparatus. There shall be at least three valid stack emission tests per quarter, and at least 45 days between the stack emission testing performed for a given quarter and the stack emission testing performed for the preceding quarter, unless a shorter period is approved by the Department. The stack emission testing shall be conducted in accordance with a stack emission test protocol approved pursuant to 7:27-27.8(a) and (b). Compliance is to be determined by averaging three stack emission test runs per quarter for four consecutive quarters, measuring the net steel production for each quarter, and then calculating annual weighted averages using the quarterly averages and the net steel production.
(c) Notwithstanding the provisions of (b) above, any owner or operator who achieves and maintains compliance with (a) above for eight consecutive quarters for all applicable iron or steel melters located at a facility, may reduce the frequency of stack emission testing from each quarter to stack emission testing performed every fourth quarter after the eighth quarter test in which annual weighted average compliance was determined. However, if the annual stack emission testing fails to demonstrate compliance with (a) above, then the frequency of stack emission testing shall revert to that indicated in (b) above.
(d) The owner or operator of an iron or steel melter shall submit to the Department a written plan prior to January 3, 2006, certified in accordance with 7:27-1.39, establishing a mercury in scrap minimization program. The owner or operator shall submit the plan to the Department at the following address:

Chief, Bureau of Pre-Construction Permits

Air Quality Permitting Element

Division of Air Quality

Department of Environmental Protection

PO Box 027

Trenton, New Jersey 08625-0027

(e) Each mercury minimization and source separation plan must include the information specified in the paragraphs below:
1. A materials acquisition program specifying that the iron or steel melter will only purchase mercury free scrap or will purchase scrap only from scrap suppliers that remove accessible mercury switches from the trunks, hoods, and anti-lock braking systems of any automobile bodies contained in the scrap. The owner or operator shall obtain and maintain on site a copy of the procedures used by the scrap supplier for either removing accessible mercury switches, or for purchasing automobile bodies that have had mercury switches removed, as applicable; and
2. Procedures for visual inspection of a representative portion, but not less than 10 percent, of all incoming mercury-free scrap shipments to ensure that the shipments contain only mercury-free scrap, and procedures for visual inspection of a representative portion, but not less than 10 percent, of all other incoming scrap to assist in verifying that mercury has been removed from the scrap.
i. The inspection procedures shall identify the location(s) where inspections are to be performed for each type of shipment. The selected location(s) shall provide a reasonable vantage point, considering worker safety, for visual inspection.
ii. The inspection procedures shall include maintaining records that document each visual inspection and the results of the inspection.
iii. The inspection procedures shall include provisions for rejecting or returning entire or partial scrap shipments from which mercury has not been removed, and limiting purchases from suppliers of mercury-free scrap whose shipments fail to provide mercury-free scrap for more than three inspections in one calendar year.
(f) The owner or operator shall operate at all times according to the mercury minimization and source separation plan to minimize, to the extent practicable, the amount of mercury in the charge material used by the iron or steel melters.
(g) The mercury minimization and source separation plan is subject to Department approval and may be incorporated into a pre-construction or operating permit.
(h) The owner or operator shall maintain a copy of the mercury minimization and source separation plan on site and make it readily available to all plant personnel with materials acquisition or inspection duties.
(i) The owner or operator shall provide a copy of the materials acquisition program described in (e)1 above to each of its scrap suppliers.

N.J. Admin. Code § 7:27-27.6

New Rule, R.2004 d.443, effective 12/6/2004 (operative January 3, 2005).
See: 36 N.J.R. 123(a), 36 N.J.R. 5406(a).