TUFTS UNIVERSITYDownload PDFPatent Trials and Appeals BoardDec 21, 20202020001951 (P.T.A.B. Dec. 21, 2020) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 14/414,218 01/12/2015 David L. Kaplan 166118.00564.T001780.US 7465 153544 7590 12/21/2020 Quarles & Brady LLP/Tufts University 411 E. Wisconsin Ave. Ste. 2350 Milwaukee, WI 53202 EXAMINER BERRIOS, JENNIFER A ART UNIT PAPER NUMBER 1613 NOTIFICATION DATE DELIVERY MODE 12/21/2020 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): pat-dept@quarles.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE __________ BEFORE THE PATENT TRIAL AND APPEAL BOARD __________ Ex parte DAVID L. KAPLAN, FIORENZO OMENETTO, and ELEANOR M. PRITCHARD __________ Appeal 2020-001951 Application1 14/414,218 Technology Center 1600 __________ Before ERIC B. GRIMES, JOHN G. NEW, and RACHEL H. TOWNSEND, Administrative Patent Judges. TOWNSEND, Administrative Patent Judge. DECISION ON APPEAL This is an appeal under 35 U.S.C. § 134(a) involving claims to a dry porous silk particle, which have been rejected as obvious. We have jurisdiction under 35 U.S.C. § 6(b). We affirm. STATEMENT OF THE CASE Encapsulating active ingredients to provide a physical barrier between the active and the surrounding environment is known. (Spec. ¶¶ 3–5.) “Proteins can be used as encapsulant materials because their 1 We use the word “Appellant” to refer to “applicant” as defined in 37 C.F.R. § 1.42. Appellant identifies the real party in interest as TUFTS UNIVERSITY. (Appeal Br. 2.) Appeal 2020-001951 Application 14/414,218 2 physicochemical properties . . . can provide various functional properties for encapsulation.” (Id. ¶ 4.) “However, use of proteins as encapsulant materials for certain applications can be challenging.” (Id.) Thus, according to Appellant’s Specification there is still an unmet need for encapsulation that can “protect and stabilize . . . labile molecules, and/or controllably release these labile molecules.” (Id. ¶ 6.) Appellant’s invention is directed to silk biomaterials encapsulating an oil phase including an active agent. (See, id. ¶¶ 8, 12.) Claims 1, 3, 4, 6–11, 17, 19, 160, and 161 are on appeal.2 Claim 1 is representative and reads as follows: 1. A dry porous silk particle comprising a silk fibroin layer and a lipid phase comprising an active agent, wherein the silk fibroin layer encapsulates the lipid phase and the lipid phase excludes a liposome. (Appeal Br. 15.) 2 Claims 5, 12, and 18 remain pending but are withdrawn from consideration. Appeal 2020-001951 Application 14/414,218 3 The prior art relied upon by the Examiner is: Name Reference Date Schneider et al. US 2006/0025524 A1 Feb. 2, 2006 Masters et al. WO 2006/042310 A1 Apr. 20, 2006 Wieland et al. US 2008/0112989 A1 May 15, 2008 Sones US 2008/0292693 A1 Nov. 27, 2008 Kaplan ’451 et al. US 2010/0028451 A1 Feb. 4, 2010 Kaplan ’381 et al. WO 2011/005381 A2 Jan. 13, 2011 Fisher et al. US 2016/0008413 A1 Jan. 14, 2016 Polymer Standards Service, Material Safety Data Sheet for Poly(ethylene oxide), Nov. 2008. A. Madene et al., Flavour encapsulation and controlled release – a review, 41 Int’l J Food Science & Tech., 1–21, 2006. P. Ren et al., Monodisperse alginate microcapsules with oil core generated from a microfluidic device, 343 J. Colloid & Interface Sci., 392–395 (2010). The following grounds of rejection by the Examiner are before us on review: Claims 1, 4, 7–11, 17, and 19 under 35 U.S.C. § 103(a) as unpatentable over Masters, Kaplan ’451, and Polymer Standards Service. Claims 1, 3, 4, 6, 17, 19, 160, and 1613 under 35 U.S.C. § 103(a) as unpatentable over Ren, Kaplan ’381, and Schneider. Claims 7 and 8 under 35 U.S.C. § 103(a) as unpatentable over Ren, Kaplan ’381, Schneider, Madene, Wieland, Sones, and Fisher. 3 The Examiner’s statement of rejection also includes reference to claim 162. We conclude this was an inadvertent error as no claim 162 was ever pending. Appeal 2020-001951 Application 14/414,218 4 DISCUSSION I Obviousness: Masters and Kaplan’451 Appellant argues the rejected claims together, focusing only on the limitations of claim 1. Claims 4, 7–11, 17, and 19 have not been argued separately and therefore fall with claim 1. 37 C.F.R. § 41.37(c)(1)(iv). We therefore address the Examiner’s rejection with respect to claim 1. The Examiner finds that Masters teaches biocompatible protein particles that encapsulate active ingredients such as proteins, enzymes, and peptides, where the biocompatible protein used to make the particle can be silk fibroin, and the active agents “are homogeneously dispersed throughout each protein particle.” (Final Action 5 (citing Masters 4, 17, 18, and claim 3).) The Examiner further finds that Masters teaches that “hydrophobic substances such as lipids can be incorporated into the particles to extend duration of drug release.” (Id. (citing Masters 21); Ans. 12–13.) The Examiner finds Masters teaches encapsulation of both a lipid and an active agent, and each of those components is “considered to make up a phase and as the phase comprises a lipid, it is considered a lipid phase, thus the distribution of active agents and lipid inside the particle is considered a subgroup different from the outer particle.” (Ans. 12.) The Examiner concludes that, in view of the foregoing teachings, it would have been obvious to one having ordinary skill in the art “to encapsulate the active agent along with the lipid in the protein particles in order to extend the release of the active agent.” (Final Action 5; Ans. 13.) Regarding the claim requirement that the silk particle be dry, the Examiner notes that the Specification at paragraph 138 indicates a “dried Appeal 2020-001951 Application 14/414,218 5 state” refers to a composition having a water content of no more than 50%. (Final Action 6.) The Examiner finds that Masters teaches a composition meeting the dry requirement because it teaches a composition which forms a cohesive body having a solvent content ranging from 20 to 50% and “when a solidified cohesive body is used in the production of particles, the partial drying of the film to form a cohesive body and subsequent solidification . . . forces more solvent out of the body.” (Id.) The Examiner further finds that Masters teaches such a solidified cohesive body “preferably has a solvent content ranging from 20-40%.” (Id.) Regarding the requirement that the particle be porous, the Examiner finds Masters describes the biocompatible protein particles as being porous. (Id. (citing Masters Fig. 1).) Regarding the selection of silk fibroin from among the other disclosed biocompatible proteins in Masters for the particles, the Examiner relies on the teachings of Kaplan ’451. (Final Action 7.) In particular, the Examiner finds that Kaplan ’451 teaches silk fibroin microspheres to encapsulate an active agent and leaving a small amount of lipid in the microsphere together with the active agent. (Id. (citing Kaplan ’451 abstr., ¶ 42).) The Examiner concludes: Based on the teachings of Kaplan one of skill in the art would have recognized that combinations of silk proteins encapsulating active agents and lipids are well-known drug delivery devices, thus it would have been obvious to use the silk as the biocompatible protein in the particles of Masters as these are shown to be have successfully combined with lipids and active agents. Appeal 2020-001951 Application 14/414,218 6 (Id.)4 We agree with the Examiner’s findings and conclusion of obviousness of claim 1 for the reasons discussed below. Appellant argues that the Examiner’s rejection is in error because Masters does not teach a lipid phase that comprises an active agent. (Appeal Br. 5.) Appellant argues that follows from the fact that Masters discloses that lipids are additives to the particles and that the particles have “homogenous distribution of the protein, solvent and other additives, as well as the homogenous distribution of the pharmacologically active agents.” (Id. (quoting Masters 3).) According to Appellant a “homogeneous distribution [of chemical entities] specifically avoids the formation of distinct phases” and a “homogeneously distributed lipid cannot be said to be a lipid phase that comprises an active agent that is also homogeneously distributed.” (Id.) We do not find Appellant’s argument persuasive. We do not agree with Appellant that, because Masters states at page 3 that “[v]arious embodiments of the protein particles of the present invention may also include a homogenous distribution of the protein, solvent and other additives, as well as the homogenous distribution of the pharmacologically active agents,” Masters cannot be read as teaching a biocompatible protein matrix that encapsulates a lipid and active agent wherein the active agent is within a lipid phase. Rather, we find that Masters’ teaching regarding a biocompatible protein particle encapsulating an active agent (Masters 17, 18) coupled with Masters’ teaching regarding incorporation of a lipid “into 4 The Examiner relies on Polymer Standard Service to address limitations recited in dependent claim 11. Appeal 2020-001951 Application 14/414,218 7 the biocompatible protein particles” (Id. at 21) can reasonably be found to be a teaching that includes a lipid phase including an active agent within the encapsulated space. This is because Masters teaches that the active agent that can be encapsulated in the particle can be a number of different agents, both hydrophilic and hydrophobic (Masters 10–17), and that the particles may include additives besides lipids “to add structure” (id. 19:20–21) or to facilitate the processing of the biocompatible protein particles, to stabilize the pharmacologically active agents, to facilitate the activity of the pharmacologically active agents, or to alter the release characteristics of the biocompatible protein particles (id. at 20:25–28). A variety of hydrophobic and hydrophilic additives are described. (Id. at 19–20.) Furthermore, Masters teaches that the particles can encapsulate an active with “a relatively homogeneous distribution of the components, including a homogenous distribution of any pharmacologically active agents and additive materials,” (Masters 5:1–3 (homogeneous distribution), 17:29– 32 (encapsulation), 18:7–11 (encapsulation of macromolecular pharmacologically active agents).) Appellant has not explained why Masters’ teaching of homogeneity in distribution in the context of an encapsulated lipid, hydrophobic active agent, and other hydrophilic additives precludes the lipid being a phase that includes an active agent where such is in homogeneous distribution with another additive in the encapsulated space. In light of the foregoing, we affirm the Examiner’s rejection of claim 1 as being obvious over Masters and Kaplan ’451. Appeal 2020-001951 Application 14/414,218 8 II Obviousness: Ren, Kaplan’381, and Schneider Here again, Appellant argues the rejected claims together focusing only on the limitations of claim 1. Claims 3, 4, 6, 17, 19, 160, and 161 have not been argued separately and therefore fall with claim 1. 37 C.F.R. § 41.37(c)(1)(iv). We, therefore, address the Examiner’s rejection with respect to claim 1. The Examiner finds that Ren teaches a method to make an alginate microcapsule with an oil core that has potential for encapsulating lipophilic drugs or active ingredients. (Final Action 8.) The Examiner further finds that Ren teaches alginates are known to form hydrogels and the process described in which an oil core also involves forming a hydrogel. (Id. at 8– 9.) The Examiner further finds that the hydrogel shell formed is the only portion that contains water, and describes an example in which that portion corresponds to 30.8% of the composition and thus the composition as a whole would have less than 50% water, which meets the Specification’s teaching of a dried particle. (Id. at 9–10.) The Examiner recognizes that Ren does not teach a silk fibroin hydrogel, but concludes that such would have been obvious to substitute for alginate in light of the teachings of Kaplan ’381. In particular, the Examiner finds that Kaplan ’381 teaches a process for forming silk fibroin hydrogels to encapsulate active agents (Id. at 10) that can be present in a carrier oil (Ans. 14 (citing Kaplan ’381 ¶ 54)). The Examiner concludes that it would have been obvious to substitute silk for the alginate in the process of Ren as a functional equivalent with a reasonable expectation of success “as they are both taught by the prior art to be Appeal 2020-001951 Application 14/414,218 9 polymers suitable for forming hydrogels for the encapsulation of cells and active/therapeutic agents.” (Final Action 10; see also Ans. 14 (“they are both taught to be used for the same purpose in the same field of endeavor (drug deliver[y] and encapsulation of lipophilic actives”).) The Examiner relies on Schneider for teaching that “hydrogels have the general characteristic of having a well hydrated and porous structure [0002]” and because the hydrogel of Kaplan ’381 is a silk hydrogel, it is considered porous. (Final Action 10–11.) We agree with the Examiner’s findings and conclusion of obviousness of claim 1. Appellant argues that the Examiner’s rejection is in error because the “Examiner has failed to properly establish functional equivalence between the alginate of Ren and the silk fibroin of Kaplan ’381.” (Appeal Br. 10– 11.) According to Appellant, Ren teaches “at best” “the suitability of alginate hydrogels for encapsulating an oil droplet and Kaplan ’381 teaches the suitability of certain silk fibroin hydrogels for encapsulating active agents or cells.” (Id. at 10.) We do not find Appellant’s argument persuasive. The Examiner points out the following, to which Appellant does not respond: “Ren teaches the encapsulation of lipophilic actives.” (Ans. 14.) We agree with the Examiner. In particular, Ren states: “we report on a microfluidic approach to fabricate monodisperse alginate microcapsules with oil cores for encapsulating lipophilic substances” including lipophilic drugs or active ingredients/chemicals. (Ren 392 (abstr. and rt. col. (emphasis added); see also id. at left col. (“design of carriers for lipophilic drugs is of great importance and necessity”).) Furthermore, Ren teaches the gelation of the Appeal 2020-001951 Application 14/414,218 10 alginate in the process to encapsulate the oil phase. (Id. at 392–393; see also 394 (“the boundary between alginate hydrogel membrane and inner oil phase can also be discerned easily”).) Furthermore, as the Examiner explains, Kaplan ’381 teaches encapsulating an active agent that can be in a carrier oil. (Ans. 14; Kaplan ¶¶ 10, 19 (“active agent, such as for example a therapeutic agent, a biological agent, cells”), 27 (bioactive molecule encapsulation), ¶ 50 (active agents listing), 65–66 (excipients to include with the active agent such as “pharmaceutically acceptable carriers” which may include oils).) The process involves creating a silk fibroin hydrogel. (See, e.g., id. at abstr., ¶ 7.) The fact that neither Ren nor Kaplan ’381 describes alginate and silk fibroin as equivalents (Appeal Br. 8–9) does not mandate a conclusion that the Examiner has failed to establish equivalence. In light of the foregoing teachings in Ren and Kaplan ’381 discussed above, we agree with the Examiner that Ren and Kaplan ’381 teach the use of alginate and silk fibroin for the same purpose, i.e., to encapsulate an active agent carried in an oil. This is the same context as the invention requiring the silk fibroin to encapsulate a lipid phase containing an active ingredient. Moreover, Ren and Kaplan ’381 both involve creating a hydrogel for encapsulation. As such, we also agree with the Examiner that alginate and silk fibroin are obvious equivalents in the context of the claimed invention, and we agree that it would have been obvious to substitute silk fibroin for alginate to arrive at a composition as claimed. Appellant additionally argues the Examiner’s rejection is in error because Schneider, although disclosing that hydrogels generally are well hydrated porous structures, nevertheless teaches “the need for additional Appeal 2020-001951 Application 14/414,218 11 processing to introduce microscale porosity.” (Appeal Br. 12.) Thus, according to Appellant, Schneider “inherently discloses that some gel networks (and thus, owing to the context of the disclosure, hydrogel networks) are non-porous.” (Id.) We do not find this argument persuasive for the reasons discussed by the Examiner in the Answer (Ans. 14–15), namely that Schneider’s teaching is directed only to the fact that on the microscale there may not be a porous structure not that porosity is absent altogether. (See Schneider ¶ 4.) Schneider points out that “an ideal hydrogel has a high level of porosity (spanning nanoscale to microscale).” (Id.; Schneider ¶ 3.) We note Appellant did not file a Reply Brief, responding to the Examiner’s findings. For the foregoing reasons, we affirm the Examiner’s rejection of claim 1 as being obvious from Ren, Kaplan ’381, and Schneider. Appellant does not address the Examiner’s rejection of claims 7 and 8 under 35 U.S.C. § 103(a) as unpatentable over Ren, Kaplan ’381, Schneider, Madene, Wieland, Sones, and Fisher. Therefore, we summarily affirm that rejection. Hyatt v. Dudas, 551 F.3d 1307, 1314 (Fed. Cir. 2008) (“When the appellant fails to contest a ground of rejection to the Board, . . . the Board may treat any argument with respect to that ground of rejection as waived.”). DECISION SUMMARY In summary: Claims Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 1, 4, 7–11, 17, 19 103 Masters, Kaplan ’451 1, 4, 7–11, 17, 19 1, 3, 4, 6, 17, 19, 160, 161 103 Ren, Kaplan ’381, Schneider 1, 3, 4, 6, 17, 19, 160, 161 Appeal 2020-001951 Application 14/414,218 12 7, 8 103 Ren, Kaplan ’381, Schneider, Madene, Wieland, Sones, Fisher 7, 8 Overall Outcome 1, 3, 4, 6– 11, 17, 19, 160, 161 TIME PERIOD FOR RESPONSE No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a). See 37 C.F.R. § 1.136(a)(1)(iv). AFFIRMED Copy with citationCopy as parenthetical citation