TECHNICAL UNIVERSITY OF DENMARK et al.Download PDFPatent Trials and Appeals BoardApr 21, 20212020005114 (P.T.A.B. Apr. 21, 2021) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 14/353,299 08/04/2014 Irini Angelidaki BIOGAS-201 9183 90150 7590 04/21/2021 Hoffberg & Associates 29 Buckout Road West Harrison, NY 10604 EXAMINER MOSS, NATALIE M ART UNIT PAPER NUMBER 1653 NOTIFICATION DATE DELIVERY MODE 04/21/2021 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): roberta@hoffberglaw.com steve@hoffberglaw.com uspto@dockettrak.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE _____________ BEFORE THE PATENT TRIAL AND APPEAL BOARD _____________ Ex parte IRINI ANGELIDAKI, POUL LYHNE, and GANG LUO _____________ Appeal 2020-005114 Application 14/353,299 Technology Center 1600 _____________ Before ERIC B. GRIMES, JEFFREY N. FREDMAN, and JOHN E. SCHNEIDER, Administrative Patent Judges. FREDMAN, Administrative Patent Judge. DECISION ON APPEAL This is an appeal1,2 under 35 U.S.C. § 134 involving claims to a method of manufacturing an upgraded biogas in situ. The Examiner rejected the claims as indefinite, as failing to comply with the written description requirement, and as obvious. We have jurisdiction under 35 U.S.C. § 6(b). We affirm the indefiniteness rejection but reverse the written description and obviousness rejections. 1 We use the word “Appellant” to refer to “applicant” as defined in 37 C.F.R. § 1.42. Appellant identifies the Real Party in Interest as the AgroFora Ap5 (see Appeal Br. 1). 2 We have considered the Specification of Apr. 22, 2014 (“Spec.”); Final Office Action of May 31, 2019 (“Final Act.”); Appeal Brief of Jan. 6, 2020, (“Appeal Br.”); and Examiner’s Answer of Apr. 29, 2020 (“Ans.”). Appeal 2020-005114 Application 14/353,299 2 Statement of the Case Background “Biogas is envisioned as a key element in emerging renewable energy strategies” (Spec. 1:11–12). The cost of “common methods of biogas upgrading . . . are relatively high since they need either high pressure or addition of chemicals” (id. at 1:21–24). “To circumvent these disadvantages and use milder treatments with minimal chemical and energy, anaerobic microorganisms can be used to convert CO2 to CH4 for biogas upgrading” (id. at 1:26–28). “However, as the process progresses, the CO2 of the culture medium is consumed resulting in an increased pH of the culture medium. When pH exceeds 8.3 the process is inhibited” (id. at 3:7–9). The “present inventors have demonstrated that the anaerobic digestion of the biomass, such as manure can be made in the presence of an acidic composition such as acidic waste from industry and/or agriculture, resulting in a sustained and high-performing process for upgrading biogas” (id. at 3:10–13). The Claims Claims 1–9, 11, 13–21, and 24 are on appeal. Claim 1 is representative and reads as follows: 1. A method of manufacturing an upgraded biogas in situ, said method comprising the steps of: a. initiating an anaerobic digestion process in a bioreactor comprising: i. substrate, ii. anaerobic inoculum comprising anaerobic hydrogenotrophic methanogenic organisms, b. feeding the bioreactor with an acidic waste substrate to lower the pH in the bioreactor, to maintain a between 7 and 8, c. feeding the bioreactor with biomass, Appeal 2020-005114 Application 14/353,299 3 d. injecting H2 containing gas into the bioreactor, and e. collecting the upgraded biogas thus produced, wherein said upgraded biogas derived from the substrate, acidic waste substrate, and the biomass, has a CH4 concentration of at least 90%. The Rejections A. The Examiner rejected claims 1–9, 11, and 13–21 under 35 U.S.C. § 112(b) as indefinite (Final Act. 3). B. The Examiner rejected claims 1–9, 11, 13–21, and 24 under 35 U.S.C. § 112(a) as failing to comply with the written description requirement (Final Act. 3–5). C. The Examiner rejected claims 1–6, 8, 9, and 11 under 35 U.S.C. § 103(a) as obvious over Magaña-Ramírez,3 Finck,4 and Walter5 (Final Act. 5–11). D. The Examiner rejected claims 7 and 24 under 35 U.S.C. § 103(a) as obvious over Magaña-Ramírez, Finck, Walter, Comino,6 and Pumphrey7 (Final Act. 14–18). 3 J. Luis Magaña-Ramírez et al., Anaerobic treatment of lactic waste and goat manure, 31 Ingeniería E Investigación 93–98 (2011). 4 Finck et al., FR 2537992 A1, published June 22, 1984. We rely on the English translation with pages numbered 1–10. 5 Walter et al., DE 10 2009 053 593 B4, published May 19, 2011. We rely on the machine-generated English translation. We recognize that the author is Professor Walter Graf, but for consistency with the Examiner, we refer to the reference as Walter. 6 Elena Comino et al., Development of a pilot scale anaerobic digester for biogas production from cow manure and whey mix, 100 Bioresource Technology 5072–78 (2009). 7 Brian Pumphrey & Christian Julien, An Introduction to Fermentation (1996) (The pages are unnumbered so we number the pages consecutively 1–23 from the first page titled “Fermentation Basics” skipping blank pages). Appeal 2020-005114 Application 14/353,299 4 E. The Examiner rejected claims 13–16 and 19–21 under 35 U.S.C. § 103(a) as obvious over Magaña-Ramírez, Finck, Walter, and Mets8 (Final Act. 18–21). F. The Examiner rejected claim 17 under 35 U.S.C. § 103(a) as obvious over Magaña-Ramírez, Finck, Walter, and Hitzman9 (Final Act. 21–22). G. The Examiner rejected claim 18 under 35 U.S.C. § 103(a) as obvious over Magaña-Ramírez, Finck, Walter, and Tokutomi10 (Final Act. 22–23). A. 35 U.S.C. § 112(b) The Examiner finds Claim 1 has been amended to recite a step of feeding the bioreactor with an acidic waste substrate to lower the pH in the bioreactor, “to maintain a between 7 and 8”. It is unclear what “to maintain a between 7 and 8” is referring to. It is unclear if Applicant is referring to the pH in the bioreactor, or something else. Further it is unclear what to lower to maintain means. If the pH is being lowered, it has not been maintained. (Final Act. 3). Appellant contends the “pH as specified is maintained within a range, and therefore can be lowered against an influence that tends to increase it, without the language being logically inconsistent” (Appeal Br. 13). We find the Examiner has the better position. Claim 1, as written, does not clearly indicate that its pH is maintained between 7 and 8. While this might be a likely and reasonable interpretation, the “between 7 and 8” could refer to amounts or parameters of the acidic waste substrate itself, the 8 Mets et al., WO 2008/094282 A1, published Aug. 7, 2008. 9 Hitzman, US 4,798,801, issued Jan. 17, 1989. 10 Tokutomi et al., JP 2010-162463, published July 29, 2010 (We rely on the machine-generated English translation and cite by paragraph). Appeal 2020-005114 Application 14/353,299 5 amount of methanogenic organisms, or some other parameter. “[D]uring patent prosecution when claims can be amended, ambiguities should be recognized, scope and breadth of language explored, and clarification imposed.” In re Zletz, 893 F.2d 319, 322 (Fed. Cir. 1989). We therefore affirm this rejection. B. 35 U.S.C. § 112(a), Written Description The Examiner finds two written description concerns regarding the limitation: “upgraded biogas derived from the substrate, acidic waste substrate, and the biomass, has a CH4 concentration of at least 90%.” First, the Examiner appears to interpret this as requiring that upgraded biogas is “only derived from the substrate, acidic waste substrate and the biomass” (Final Act. 4). The Examiner finds Appellant “does not point to the section of the disclosure that provides support for this limitation” (id.). Second, the Examiner finds that replacement of the phrase “CH4 content” with “CH4 concentration” represents new matter because “concentration is an amount of any type per volume of a liquid or gas, while content is an amount of any type per mass of a liquid or gas” (Final Act. 4). Appellant11 acknowledges that “a concentration is an amount of any type per volume of liquid or gas system, whereas content is an amount of any type per mass of liquid or gas or solid system” but contends “these terms are not universally understood to mean one or the other” (Appeal Br. 14; 11 We recognize Appellant’s statement that they “sought three times to amend the claims to address this issue, and each time the Examiner refused to enter the amendment to appease the Examiner’s concerns” but decisions to enter amendments after-final may be petitionable, but are not appealable. See, e.g., MPEP § 1002(c)(3). Appeal 2020-005114 Application 14/353,299 6 citing Fuentes-Arderiu12). Appellant contends “the resolution of the interpretation should refer to the specification of the application, which in this case makes clear that the biogas production according to the embodiments of the present invention is measured in terms of volume (see Tables 3-5), and therefore there is no ambiguity” (id.). The issue with respect to this rejection is: Does a preponderance of the evidence of record support the Examiner’s finding that the Specification fails to provide descriptive support for claims 1 and 24? Findings of Fact 1. Claim 1 recites the term “comprising” and therefore as a matter of law does not limit the claim to the recited steps, but permits the inclusion of additional steps and therefore permits the upgraded biogas to be derived from additional components. 2. The Specification teaches: “Upgrading of biogas to CH4 content higher than 90% can not only increase the heating value, but also reduce corrosion caused by acid gas and therefore extend the biogas utilization as a renewable energy source” (Spec. 1:16–19). 3. The Specification teaches: “Landfill gas typically has methane concentrations around 50%. Advanced waste treatment technologies can produce biogas with 55-75% CH4, which for reactors with free liquids can be increased to 80-90% methane using in-situ gas purification techniques” (Spec. 7:4–7). 4. Table 3 of the Specification measures the CH4 production rate in ml/L·dCO2 (see Spec. 31). 12 Xavier Fuentes-Arderiu et al., Concentration and Content, 23 Biochem. Med. 141–2 (2013). Appeal 2020-005114 Application 14/353,299 7 Principles of Law “[I]t is the specification itself that must demonstrate possession. And while the description requirement does not demand any particular form of disclosure . . . or that the specification recite the claimed invention in haec verba, a description that merely renders the invention obvious does not satisfy the requirement.” Ariad Pharms., Inc. v. Eli Lilly and Co., 598 F.3d 1336, 1352 (Fed. Cir. 2010). Analysis We agree with Appellant on both issues. As to the Examiner’s concern that upgraded biogas is “only derived from the substrate, acidic waste substrate and the biomass” (Final Act. 4), we find that the claim is not so limiting. Claim 1 uses the term “comprising” and therefore while the upgraded biogas must be derived from at least substrate, acidic waste substrate and biomass, the open nature of the claim is reasonably interpreted as encompassing the inclusion of additional elements (FF 1). As to the Examiner’s rejection of the phrase “CH4 concentration of at least 90%,” we agree with Appellant that Table 3 shows measurement of gas in volumetric form (FF 4). Moreover, while the Specification certainly suggests the desirability of CH4 content of 90% or more (FF 2), the Specification does expressly teach upgrading landfill gas with methane concentrations of “around 50%” using reactors and purification steps to obtain “80-90% methane” (FF 3). Thus, the Specification does have both implicit and explicit descriptive support for obtaining upgraded biogas with a “CH4 concentration of at least 90%” as recited in claims 1 and 24. Appeal 2020-005114 Application 14/353,299 8 Conclusion of Law A preponderance of the evidence of record does not support the Examiner’s finding that the Specification fails to provide descriptive support for claims 1 and 24. C. 35 U.S.C. § 103(a) over Magaña-Ramírez, Finck, and Walter The issue with respect to this rejection is: Does a preponderance of the evidence of record support the Examiner’s finding that Magaña-Ramírez, Finck, and Walter render the rejected claims obvious? Findings of Fact 5. Magaña-Ramírez teaches a method of manufacturing biogas where: “Anaerobic digestion was carried out to obtain biogas from lactic waste in combination with goat manure. Waste from lactic products such as cream, cheese and whey was mixed with goat manure” (Magaña-Ramírez 93, abstract). 6. Magaña-Ramírez teaches, as to step (a)(i), an anaerobic digestion reactor system where substrates including “[l]actic residues such as cheese, cream and whey from cheese factories in the small dairy industry were used in combination with goat manure” (Magaña-Ramírez 95). 7. Magaña-Ramírez teaches, as to step (a)(ii), that “[m]ethanogenic bacteria obtained from previous goat manure digestion were used to inoculate the experimental assays” (Magaña-Ramírez 95). 8. Magaña-Ramírez teaches, as to step (b) that “milk whey and other lactic residues which had low bicarbonate alkalinity and tended to acidify quickly” so “supplemental alkalinity was added using calcium Appeal 2020-005114 Application 14/353,299 9 bicarbonate, and pH increased to 7.0” and “pH was adjusted in formulation III and maintained at 7.0 for all 15 days” (Magaña-Ramírez 96). 9. Magaña-Ramírez teaches, as to step (c) that “[g]oat manure was increasingly added” (Magaña-Ramírez 95). 10. Magaña-Ramírez teaches, as to step (e) that a “methane peak was seen and 82% concentration measured” (Magaña-Ramírez 96). 11. The Examiner acknowledges that Magaña-Ramírez “does not teach injecting a hydrogen containing gas into the disclosed reactor to produce an upgraded biogas with a methane concentration of at least 90%” (Final Act. 6). 12. Finck teaches that “biogas produced that contains a high proportion of CO2 cannot always be used directly as a fuel and in this case requires a scrubbing operation” (Finck 3). 13. Finck teaches “a methane production process by anaerobic fermentation of a fermentable organic substrate under traditional fermentation conditions characterized in that one injects molecular hydrogen into the fermentation unit” (Finck 3). 14. Finck teaches to “inject a quantity so that it represents four moles of hydrogen per mole of CO2 theoretically produced. Naturally, the flow rate of hydrogen injected could be adjusted during operation of the fermentation unit based on the CO2 content of the biogas produced” (Finck 4). 15. Finck teaches that “substrate can be of animal origin, liquid manure for example . . . discharges from dairies, canneries, and the paper industry” (Finck 3–4). Appeal 2020-005114 Application 14/353,299 10 16. Finck teaches “the average CH4 content of the produced biogas is about 83% and . . . this yield surpasses 90% after twenty days to reach 99% beyond the thirtieth day. In this case it is practically ‘pure’ methane” (Finck 7–8). 17. Walter teaches “a method and apparatus for increasing the performance potential of biogas plants, mainly by the entry of hydrogen into the methane fermenter” (Walter ¶ 1). 18. Walter teaches “H2 could be the limiting factor of the methane concentration in the biogas. This means that increasing the amount of H2 (metabolically or artificially induced) can lead to higher levels of performance” (Walter ¶¶ 8–9). Principles of Law A prima facie case for obviousness “requires a suggestion of all limitations in a claim,” CFMT, Inc. v. Yieldup Int’l Corp., 349 F.3d 1333, 1342 (Fed. Cir. 2003) and “a reason that would have prompted a person of ordinary skill in the relevant field to combine the elements in the way the claimed new invention does.” KSR Int’l Co. v. Teleflex Inc., 550 U.S. 398, 418 (2007). Analysis Appellant contends: According to Ramirez et al., the fermentation begins at a pH of 7, and declines below that level, which is a process distinct from maintaining the pH between 7 and 8, since at least between additions of base (i.e., calcium bicarbonate) the pH falls below 7. None of the references properly teaches maintaining the pH between 7 and 8, and in particular, Ramirez teaches starting at 7 and immediately deviating outside the range of pH 7-8. Further, the claims require that the pH be maintained between 7 and 8 by addition of acidic waste, i.e., Appeal 2020-005114 Application 14/353,299 11 that the fermentation produce excess base which must be neutralized. On the other hand, Ramirez et al. teaches that the fermentation as conducted produces excess acid, which must be neutralized by inorganic base (“supplemental alkalinity”) addition. (Appeal Br. 18). The Examiner responds: Ramirez teaches the pH is maintained at 7.0 for all 15 days of the reaction. Further, the art adds acidic substrates (i.e., milk and cheese wastes) as claimed. While Applicant argues Ramirez also adds sodium bicarbonate, the claims do not exclude the addition of any other pH adjusters in addition to acidic waste substrates. While Appellant argues the art teaches away from the addition of whey, claim 1 does not require the addition of whey. Further, claims 5-6 only recite adding acidic waste. No limitations regarding the amount are recited. Because Ramirez adds acidic waste, and maintains a pH of 7.0, the reference is interpreted to teach the claim limitation. (Ans. 26). We begin our analysis with claim construction of the phrase at issue “feeding the bioreactor with an acidic waste substrate to lower the pH in the bioreactor, to maintain a between 7 and 8” (Claim 1, step b; cf. Claim 24 “a ratio of the acidic waste substrate to the biomass being controlled to reduce the pH in the bioreactor to a pH between 7 and 8”). For purposes of this analysis, we will interpret this phrase as requiring maintenance of “pH” “between 7 and 8,”13 consistent with the position argued by Appellant. Thus, step b of claim 1 not only requires feeding a bioreactor with an acidic waste substrate, but also requires that the acidic substrate itself perform the function of maintaining the pH range between 7 and 8. 13 We note that this interpretation is also consistent with the unentered After- Final Amendments filed by Appellant on Sept. 3, 2019 and Sept. 27, 2019. Appeal 2020-005114 Application 14/353,299 12 This interpretation is consistent with Appellant’s Specification, which recognizes “the following problem - when hydrogen is injected into a bioreactor comprising methanogens, and reacts with CO2 to produce CH4, the pH increases due to bicarbonate consumption. When the pH exceeds 8.3, the biological conversion process will be inhibited, because methanogens cannot grow well at this high pH” (Spec. 8:28–32). The Specification explains the inventors resolve this problem by including acidic waste because “biogas can be produced by co-digestion of manure with acidic wastes. . . . The acidic waste thus contributes to keeping the pH in an optimal range of between 7 and 8” (Spec. 8:33 to 9:3). When we apply our interpretation to claims 1 and 24, we find the claims require that the addition of the acidic waste substrate itself maintains the pH between 7 and 8. So even though Magaña-Ramírez teaches “pH was adjusted in formulation III and maintained at 7.0 for all 15 days,” “supplemental alkalinity was added using calcium bicarbonate, and pH increased to 7.0” (FF 8). Thus, as Appellant argues, it is not the acidic waste in Magaña-Ramírez that maintains the pH range, but rather calcium carbonate. Thus, the Examiner has provided no reason to add acidic waste for the purpose of maintaining the pH. Moreover, while the Examiner cites Finck for the addition of hydrogen to reduce CO2 levels and improve yields to exceed 90% concentration of methane (FF 12–16), the Examiner does not identify a teaching in Finck or Walter suggesting that acidic materials, particularly acidic wastes, should be added to reduce pH to allow the reaction to proceed. And so while both of Finck and Walter teach the addition of hydrogen to biogas synthesis methods, there is no evidence that either appreciates that Appeal 2020-005114 Application 14/353,299 13 acidic waste is required for pH maintenance when hydrogen is incorporated into the reaction. Therefore, while claims 1 and 24 would not encompass the method of Magaña-Ramírez where acidic wastes were added for reasons other than maintaining pH, neither does the combination of Magaña-Ramírez, Finck, and Walter suggest the method of the instant claims. Conclusion of Law A preponderance of the evidence of record does not support the Examiner’s finding that Magaña-Ramírez, Finck, and Walter render the rejected claims obvious. D.–G. 35 U.S.C. § 103(a) Having reversed the obviousness rejection of claims 1 and 24 over Magaña-Ramírez, Finck, and Walter for the reasons given above, we also find that the further combinations do not provide reasons or motivation to include and maintain the pH using acidic waste substrates. We therefore reverse these rejections for the same reasons as given above. DECISION SUMMARY In summary: Claim(s) Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 1–9, 11, 13–21 112(b) Indefiniteness 1–9, 11, 13–21 1–9, 11, 13–21, 24 112(a) Written Description 1–9, 11, 13–21, 24 1–6, 8, 9, 11 103 Magaña-Ramírez, Finck, Walter 1–6, 8, 9, 11 Appeal 2020-005114 Application 14/353,299 14 Claim(s) Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 7, 24 103 Magaña-Ramírez, Finck, Walter, Comino, Pumphrey 7, 24 13–16, 19–21 103 Magaña-Ramírez, Finck, Walter, Mets 13–16, 19– 21 17 103 Magaña-Ramírez, Finck, Walter, Hitzman 17 18 103 Magaña-Ramírez, Finck, Walter, Tokutomi 18 Overall Outcome 1–9, 11, 13–21 24 No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a). AFFIRMED IN PART Copy with citationCopy as parenthetical citation