Sami Nazzal et al.Download PDFPatent Trials and Appeals BoardAug 5, 202013656573 - (D) (P.T.A.B. Aug. 5, 2020) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 13/656,573 10/19/2012 Sami Mahmoud Nazzal 011.08 4963 107354 7590 08/05/2020 Edel Patents LLC 8550 United Plaza Blvd., Suite 702 Baton Rouge, LA 70809 EXAMINER BASQUILL, SEAN M ART UNIT PAPER NUMBER 1613 NOTIFICATION DATE DELIVERY MODE 08/05/2020 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): john@edelpatents.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE __________ BEFORE THE PATENT TRIAL AND APPEAL BOARD __________ Ex parte SAMI MAHMOUD NAZZAL, PAUL W. SYLVESTER, and ALAADIN Y. ALAYOUBI __________ Appeal 2019-006322 Application 13/656,573 Technology Center 1600 __________ Before JEFFREY N. FREDMAN, ROBERT A. POLLOCK, and RACHEL H. TOWNSEND, Administrative Patent Judges. FREDMAN, Administrative Patent Judge. DECISION ON APPEAL This is an appeal1 under 35 U.S.C. § 134 involving claims to vitamin E compositions. The Examiner rejected the claims as obvious. We have jurisdiction under 35 U.S.C. § 6(b). We reverse. Statement of the Case Background “Vitamin E is a group of compounds having eight members . . . . Compounds and formulations disclosed herein have potential use as pharmaceutical products and may be employed in the treatment of various 1 We use the word “Appellant” to refer to “applicant” as defined in 37 C.F.R. § 1.42. Appellant identifies the real party in interest as First Tech International Limited (see Appeal Br. 3). Appeal 2019-006322 Application 13/656,573 2 maladies including cancer and may specifically have uses in the treatment of breast, colon and other related cancers” (Spec. ¶ 2). The Claims Claims 56–65 and 67–76 are on appeal. Independent claims 56 and 76 are representative and read as follows: 56. A composition of matter comprising: a. a quantity of vitamin E; b. a glycerol ester; and c. a polyoxyethylated triglyceride; d. wherein the composition of matter is sufficiently homogenized to perform as a self-emulsifying drug delivery system; e. wherein the quantity of vitamin E is at least 15 weight percent of the composition of matter; and f. wherein the quantity of vitamin E is at most 55 weight percent of the composition of matter. g. wherein the composition of matter is configured such that it completely emulsifies upon dissolution in water; and h. wherein the composition of matter is sufficiently homogenized to create an aqueous emulsion having an intensity-weighed mean droplet size of less than 700 nm upon dissolution in water. 76. A composition of matter consisting essentially of: a. 50 weight percent vitamin E; b. 29.5 weight percent polyoxyethylated triglyceride; and c. 20.5 weight percent glycerol ester; d. wherein the composition of matter is sufficiently homogenized to perform as a self-emulsifying drug delivery system; e. wherein the composition of matter is configured such that it completely emulsifies upon dissolution in water; and f. wherein the composition of matter is sufficiently homogenized to create an aqueous emulsion having an intensity-weighed mean droplet size of less than 700 nm upon dissolution in water. Appeal 2019-006322 Application 13/656,573 3 Among the claims depending from claim 56, claim 59 further defines the composition to include ethanol, claims 62, 63, and 65, further define the composition as including a triglyceride of caprylic or capric acid; claims 58 and 60 recite that the polyoxyethylated triglyceride is polyoxyethylated castor oil; and claims 61 and 65 recite that “the majority of the quantity of vitamin E is tocotrienol.” The Issue The Examiner rejected claims 56–65 and 67–76 under 35 U.S.C. § 103(a) as obvious over Ho2 and Lipari3 (Ans. 3–9). The Examiner finds “Ho describes self-emulsifying formulations (SEDDS) containing fat-soluble (ergo lipophilic or sparingly soluble in water) drugs which form emulsions upon contact with gastrointestinal fluids” (Ans. 6). The Examiner finds Ho teaches “TOCOMIN tocotrienols in 25%, each of either palm olein or soybean oil at 58.6%, LABRASOL at 14.5%, and TWEEN 80 at 2.2% of the composition” (id.). The Examiner finds that based on Ho, the “artisan can at once envisage the use of tricaprylin caprylic/capric triglycerides in place of the other two particularly embodied oily vehicles that comprise the total list of suitable alternatives” (id. at 7). The Examiner acknowledges “Ho does not recite the use of polyethoxylated castor oil, ethanol, a glycerol ester, or the precise triglyceride or tocotrienol concentrations claimed recited” (Ans. 6). 2 Ho et al., US 6,596,306 B1, issued July 22, 2003. 3 Lipari et al., US 2007/0104780 A1, published May 10, 2007. Appeal 2019-006322 Application 13/656,573 4 The Examiner finds Lipari teaches “that a combination of phospholipid, solubilizing agent, and surfactant system each combine to improve the solubilization of the sparingly soluble drug to be delivered” (Ans. 7). The Examiner finds Libari teaches “capric and caprylic acid triglycerides exemplified by CAPTEC 355”; “ethanol” and polyoxy 35 castor oil such as CREMOPHOR EL” (id. at 7–8). The Examiner finds Ho and Lipari teach the component concentrations are “very important for establishing enhanced drug absorption and self-emulsifying properties” (Ans. 8). The Examiner finds it obvious to have incorporated any, or indeed all, of the phospholipid, ethanol, or polyoxy castor oil taught by Lipari as either alternative surfactants, solubilizers, or adjuvants designed to improve a SEDDS for the delivery of sparingly soluble therapeutic active agents into the SEDDS taught by Ho as SEDDS [are] useful for forming finely divided emulsions for delivering the tocotrienol lipophilic active agent. (Id. at 9). The issues with respect to this rejection are: (i) Does a preponderance of the evidence of record support the Examiner’s conclusion that Ho and Lipari render the claims obvious? (ii) If so, has Appellant provided evidence of unexpected results that outweighs the evidence supporting the prima facie case of obviousness? Findings of Fact 1. Ho teaches a “pharmaceutical formulation for oral administration which comprises: (i) a fat-soluble drug; (ii) an appropriate oil; and (iii) an appropriate surfactant system; the resulting formulation Appeal 2019-006322 Application 13/656,573 5 which self-emulsifies under gentle agitation in the presence of an aqueous medium” (Ho 2:46–52). 2. Ho teaches a “formulation of tocotrienols, in which the tocotrienols are incorporated into a palm olein-surfactant system to form a self-emulsifying system” (Ho 2:54–56). 3. Ho teaches different surfactant systems at various ratio were tried out to get a self-emulsifying drug delivery system (SEDDS). The aim of this part of the study is to incorporate tocotrienols into a suitable surfactant system that will cause the preparation (tocotrienols in oil vehicles) to self-emulsify/form an emulsion easily with gentle agitation (Ho 3:64 to 4:3). 4. Ho teaches a table of the final formulation reproduced below: (Ho 4:31–38). 5. Claim 1 of Ho teaches, in part, a self-emulsifying drug delivery composition for use with oral administration of fat-soluble drugs, said composition consisting essentially of: a fat-soluble drug selected from the group consisting of tocotrienols, tocopherols . . . an oil selected from the group consisting of palm olein and soy bean oil . . . a surfactant system comprised of a first component consisting of Appeal 2019-006322 Application 13/656,573 6 caprylocaproyl macrogolglycerides and a second component consisting of polyoxyethylene sorbitan monooleate (Ho 6:26–38). 6. Claim 3 of Ho teaches, in part, the “composition of claim 1, wherein the fat-soluble drug is about 24.8 weight percent of the composition” (Ho 6:46–47). 7. Ho teaches the studies had optimized three important formulation variables to achieve a superior product with enhanced bioavailability/absorption, namely (i) use of palm olein and soybean oil as the vehicle for fat-soluble drugs like tocotrienols, which help to enhance absorption; (ii) addition of a suitable combination of Labrasol and Tween 80 into the drug/oil mixture to promote self- emulsification and thus help to further increase the absorption of tocotrienols; and (iii) a suitable combination of surfactant system (Labrasol and Tween 80) with the oil/drug mixture to optimize drug absorption. (Ho 2:28–40). 8. Lipari teaches “a drug-carrier system having a small-molecule drug of low water solubility in solution in a substantially non-aqueous carrier that comprises (a) at least one phospholipid and (b) a pharmaceutically acceptable solubilizing agent. The drug-carrier system, when mixed with an aqueous phase, forms a non-gelling, substantially non- transparent liquid dispersion” (Lipari ¶ 15). 9. Lipari teaches the carrier comprises two essential components: at least one phospholipid, and a pharmaceutically acceptable solubilizing Appeal 2019-006322 Application 13/656,573 7 agent for the at least one phospholipid. The solubilizing agent, or the combination of solubilizing agent and phospholipid, also solubilizes the drug, although other carrier ingredients such as a surfactant optionally present in the carrier can in some circumstances provide enhanced solubilization of the drug. (Lipari ¶ 79). 10. Lipari teaches in “one embodiment, the solubilizing agent comprises . . . one or more glyceride materials” (Lipari ¶ 82). 11. Lipari teaches a “suitable example of a medium chain triglyceride material is a caprylic/capric triglyceride product such as, for example, Captex 355 EP” (Lipari ¶ 86) (see Spec. ¶ 42 “triglycerides of caprylic/capric acid sold as Captex® 355 and referred to herein as ‘Captex’ and C8/C10 polyglycolyzed glycerides from coconut oil sold as Labrasol® referred to herein as ‘Labrasol’ were provided by BASF.”) 12. Lipari teaches a suitable total amount of glycerides is an amount effective to solubilize the phospholipid and, in combination with other components of the carrier, effective to maintain the drug in solution. For example, glyceride materials such as medium chain and/or long chain triglycerides can be present in a total glyceride amount of about 5% to about 70%. (Lipari ¶ 87). 13. Lipari teaches “to select a suitable surfactant for use in the composition . . . a surfactant such as polysorbate 20 can be included in an amount of 0% to about 25%” (Lipari ¶ 88). 14. Lipari teaches the use of “Cremophor EL™ of BASF: polyoxyl castor oil” (Lipari ¶ 126) (see Spec. ¶ 41 “self-emulsifying drug delivery Appeal 2019-006322 Application 13/656,573 8 system (SEDDS) formulations described in Table 1 below were prepared using Tween 80 or Cremophor EL as the primary surfactant”). 15. Lipari teaches the drug must normally be formulated at a concentration below its limit of solubility in the carrier. It will be understood that the limit of solubility can be temperature-dependent, thus selection of a suitable concentration should take into account the range of temperatures to which the composition is likely to be exposed. (Lipari ¶ 77). Principles of Law “[W]here the general conditions of a claim are disclosed in the prior art, it is not inventive to discover the optimum or workable ranges by routine experimentation.” In re Aller, 220 F.2d 454, 456 (CCPA 1955). Prima facie obviousness can be rebutted by presenting evidence of secondary considerations and when such evidence is submitted, all of the evidence must be considered anew. In re Piasecki, 745 F.2d 1468, 1472– 1473 (Fed. Cir. 1984). Analysis We agree with the Examiner’s conclusion that a composition with 15% vitamin E that completely emulsifies with optimized droplet sizes would have been prima facie obvious in view of the cited references. However, we find that Appellant’s rebuttal arguments, along with the evidence of unexpected results has successfully overcome the prima facie Appeal 2019-006322 Application 13/656,573 9 case of obviousness.4 In our previous Decision, we noted that “claim 56 imposes no specific percentage of vitamin E that must be dissolved” (Dec. 10). That statement is not applicable to the claims presently on appeal, as claims 56 and 76 now require complete emulsification of all of the vitamin E. Also, in our previous decision, we noted that “Appellants have provided no evidence that the 24.8 weight percent value for fat-soluble drugs taught by Ho would not have been enabled by Ho” (Dec. 11). In the record in this appeal, however, that statement is no longer applicable, as the Nazzal Declaration demonstrates that Ho’s composition would not satisfy the complete emulsification or size requirements now included in claims 56 and 76. The Nazzal Declaration5 explains: “Two formulations were prepared according to the ‘final master formulation’ of Ho ’306”; the self-emulsifying properties of those formulations were assessed; finds the “average size of the resulting emulsion from the Ho ’306 ‘final master formulation’ according to the above procedure had an average measured value of 1565nm”; and finds the “Ho ’306 ‘final master formulation’ did not fully emulsify and liquid oil from the Ho ’306 ‘final master formulation’ was observed floating on top of the resulting mixture” (Nazzal Decl. 2–3). Thus, the Nazzal Declaration directly tests the cited prior art, Ho, and shows that Ho does not satisfy the requirements of either claims 56 or 76. 4 We note that the rejection incorrectly applies the doctrine of res judicata (Ans. 11), because Appellant has provided new evidence of patentability in the Nazzal Declaration (see MPEP § 2190(II)). 5 Declaration of Sami Nazzal, dated Oct. 19, 2018. We number the pages sequentially beginning with the “Declaration Under 37 CFR 1.132” heading. Appeal 2019-006322 Application 13/656,573 10 The Nazzal Declaration also provides analysis of other prior art SEDDS formulations. In particular, it analyzes data from twenty-five prior art SEDDS formulations of varying amounts of alpha-tocopherol, TWEEN 80, labrasol, captex 355, and alcohol USP presented in Ali6. (Nazzal Decl. 6–7.) The Nazzal Declaration explains that only three of these self- emulsifying formulations in Ali satisfied the requirements of “completely emulsifies upon dissolution” and “droplet sizes less than 700 nm” recited in claims 56 and 76, and that those formulations only had 12.5% vitamin E, which is less than the claimed amount required by both of claims 56 and 76. (Nazzal Decl. 6–7; cf. Ali 106, Table 2, runs 1, 3, 19). The Nazzal Declaration points out that every example in Ali with amounts of vitamin E that fall within the range required by either of claims 56 or 76 failed to satisfy the requirements of “completely emulsifies upon dissolution” and “droplet sizes less than 700 nm” (Nazzal Decl. 7; cf. Ali 106, Table 2, runs 2, 4–8, 10–13, 15, 16, 18, 20–25). The Nazzal Declaration states “[b]ased on the facts presented above and for the same reasons, at the time of invention, the production of a > 15% vitamin E SEDDS capable of fully emulsifying into a sub 700 nm emulsion was an unexpected result” (Nazzal Decl. 7). The Examiner responds to this evidence by stating it “is to be presumed that skilled workers would, as a matter of course, if they do not immediately obtain desired results, make certain experiments and 6 Ali et al., Comparison between lipolysis and compendial dissolution as alternative techniques for the in vitro characterization of α-tocopherol self- emulsified drug delivery systems (SEDDS), 352 International J. Pharm. 104– 114 (2008). Appeal 2019-006322 Application 13/656,573 11 adaptations within the skill of the competent worker” (Ans. 12). The Examiner also states that “Appellants’ bald assertion, absent a scintilla of supporting evidence, suggesting that no one on Earth had managed to formulate SEDDS incorporating vitamin E concentrations above 15% are unpersuasive because the arguments of counsel cannot take the place of evidence in the record” (Ans. 15). We find that Appellant has demonstrated unexpected results on the current record. As shown by the Nazzal Declaration, Appellant has provided substantial evidence that prior art formulations did not achieve a formulation containing either at least 15% vitamin E as recited in claim 56, or 50% vitamin E as recited in claim 76, that completely emulsified upon dissolution and resulted in droplet sizes of less than 700 nm as required (see Nazzal Decl. 3–7). These results were comparisons of the closest prior art, either Ho or Ali, and were commensurate in scope with the very narrow claims at issue, which also demonstrate a difference in kind, not just degree, in that complete emulsification differs from the incomplete emulsification shown by the Nazzal Declaration for the Ho composition (see Nazzal Decl. 3). Thus, the evidence of record comports with the requirements necessary to demonstrate unexpected results. In addition, Appellant has now satisfied the burden necessary to show that there are enablement concerns with Ho given the failure of Ho to satisfy the emulsification and droplet size requirements. In re Antor Media Corp., 689 F.3d 1282, 1289 (Fed. Cir. 2012). Appellant has provided evidence that the 12.4 weight percent of vitamin E would not satisfy the claim (see Nazzal Decl. 3), much less the 24.8 weight percent value that would have a lesser expectation of solubility. Appeal 2019-006322 Application 13/656,573 12 The Examiner’s statement regarding the inability of the prior art to “formulate SEDDS incorporating vitamin E concentrations above 15%” fails to consider all the limitations of the claims presently on appeal. While we agree with the Examiner that SEDDS with higher vitamin E concentrations above 15% may well be obvious, as shown in part by Ali (see Ali 106, table 2), that does not answer the question of whether compositions with vitamin E concentrations above 15% that “completely emulsifies upon dissolution in water” and which has a “droplet size of less than 700 nm” would have been obvious. To the extent that the Examiner is treating these limitations as intended use recitations, we disagree. These functional recitations provide for a compositional structure when a certain condition is met. A patent applicant is free to recite features of a composition either structurally or functionally. See, e.g., In re Schreiber, 128 F.3d 1473, 1478 (Fed. Cir. 1997); cf. MPEP § 2173.05(g) (“A functional limitation must be evaluated and considered, just like any other limitation of the claim, for what it fairly conveys to a person of ordinary skill in the pertinent art in the context in which it is used. A functional limitation is often used in association with an element, ingredient, or step of a process to define a particular capability or purpose that is served by the recited element, ingredient or step.”) The “completely emulsifies” and “droplet size of less than 700 nm” recitations impose specific structural requirements on the composition of matter that differ from compositions that do not have these recitations. Indeed, run 2 of Ali has 25% Vitamin E, Labrasol, a polyglycolyzed glyceride, and Captex, a triglyceride component, but run 2 neither completely emulsifies nor results in droplet sizes of less than 700 nm upon Appeal 2019-006322 Application 13/656,573 13 dissolution in water(see Ali 106, table 2). Thus, these limitations function to distinguish the claimed composition structurally from the run 2 composition of Ali that does not satisfy these recitations. Conclusion of Law (i) A preponderance of the evidence of record support the Examiner’s conclusion that Ho and Lipari render the claims obvious. (ii) Appellant has provided evidence of unexpected results that outweighs the evidence supporting the prima facie case of obviousness. CONCLUSION In summary: Claims Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 56–65, 67–76 103 Ho, Lipari 56–65, 67–76 REVERSED Copy with citationCopy as parenthetical citation