Quentin Gillard et al.Download PDFPatent Trials and Appeals BoardJun 17, 20212021001119 (P.T.A.B. Jun. 17, 2021) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 14/130,787 01/03/2014 Quentin Gillard 426685US99PCT 1013 22850 7590 06/17/2021 OBLON, MCCLELLAND, MAIER & NEUSTADT, L.L.P. 1940 DUKE STREET ALEXANDRIA, VA 22314 EXAMINER FIGG, LAURA B ART UNIT PAPER NUMBER 1781 NOTIFICATION DATE DELIVERY MODE 06/17/2021 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): OBLONPAT@OBLON.COM iahmadi@oblon.com patentdocket@oblon.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE ____________ BEFORE THE PATENT TRIAL AND APPEAL BOARD ____________ Ex parte QUENTIN GILLARD, RENAUD HUBERT, BENOIT LECOMTE, ROSTISLAV LOSOT, and NERIO LUCCA ____________ Appeal 2021-001119 Application 14/130,787 Technology Center 1700 ____________ Before BEVERLY A. FRANKLIN, GEORGE C. BEST, and JENNIFER R. GUPTA, Administrative Patent Judges. BEST, Administrative Patent Judge. DECISION ON APPEAL Pursuant to 35 U.S.C. § 134(a), Appellant1 appeals from the Examiner’s decision to reject claims 1, 3–10, and 12–23 of Application 14/130,787. Final Act. (January 24, 2020). We have jurisdiction under 35 U.S.C. § 6. A telephonic hearing in this appeal was held on June 8, 2021. Due to technical difficulties, a transcript of that hearing will not be available. For the reasons set forth below, we affirm in part. 1 “Appellant” refers to “applicant” as defined in 37 C.F.R. § 1.42. Appellant identifies AGC Glass Europe as the real party in interest. Appeal Br. 1. Appeal 2021-001119 Application 14/130,787 2 I. BACKGROUND The ’787 Application describes laminated curved automotive glazing assemblies and methods for manufacturing such assemblies. Spec. 1–5. According to the Specification, car manufacturers increasingly are demanding lighter window glass units. Id. at 1. Replacing solid glass with thinner laminated glazing assemblies is one way to reduce weight. Id. Laminated structures also offer increased acoustic comfort and protection against break-in. Id. The Specification states that the formation of low-thickness curved laminated glazing units can be problematic. Id. The methods described in the ’787 Application are said to solve some of these problems. Id. at 2. Claim 1 is representative of the ’787 Application’s claims and is reproduced below from the Appeal Brief’s Claims Appendix. 1. A laminated curved automotive glazing assembly, comprising: a first glass sheet initially curved in this assembly, a thermoplastic interlayer sheet, and a second glass sheet with a thickness that is not greater than a third of that of the first sheet, wherein the second glass sheet does not have a curvature, or has a curvature that is less than that of the first sheet, before its assembly with the first glass sheet and the thermoplastic interlayer sheet, wherein in the assembly the second glass sheet has a surface stress that is not more than 50 MPa, and wherein the total thickness of the first glass sheet, thermoplastic interlayer, and second glass sheet is not more than 2.8 mm. Appeal Br. 21. Appeal 2021-001119 Application 14/130,787 3 II. REJECTIONS On appeal, the Examiner maintains the following rejections: 1. Claims 1, 3–5, 9, 10, 12, and 14–18 are rejected under 35 U.S.C. § 103(a) as unpatentable over the combination of Agethen,2 Van Laethem,3 and Rodloff.4 Final Act. 3. 2. Claim 13 is rejected under 35 U.S.C. § 103(a) as unpatentable over the combination of Agethen, Van Laethem, Rodloff, and Offermann.5 Final Act. 6. 3. Claims 6–8 and 19–236 are rejected under 35 U.S.C. § 103(a) as unpatentable over the combination of Agethen, Van Laethem, Rodloff, and Yoshizawa.7 Final Act. 7. 2 US 4,643,944, issued February 17, 1987. 3 US 3,801,423, issued April 2, 1974. 4 GB 2,011,316 A, published July 11, 1979. 5 US 2012/0025559 A1, published February 2, 2012. 6 The Examiner’s summary statement of the rejection does not include claim 23. See Final Act. 7. The detailed statement of the rejection, however, does address claim 23. Id. at 11. We assume that the omission of claim 23 from the summary statement of the rejection is an inadvertent error. 7 US 6,806,983, issued July 11, 2000. Appeal 2021-001119 Application 14/130,787 4 III. DISCUSSION A. Rejection of claims 1, 3–5, 9, 10, 12, and 14–18 over the combination of Agethen, Van Laethem, and Rodloff Claim 1 is independent. The remaining claims subject to this ground of rejection depend from claim 1. Because we reverse, we limit our discussion to the rejection of independent claim 1. In rejecting claim 1, the Examiner found that Agethen describes or suggests each limitation of claim 1 except for (a) the relative thicknesses of the first and second glass sheets,8 (b) the compressive stress in the second glass sheet being less than 50 MPa, and (c) the assembly process using a curved first sheet and a second sheet that is either flat or less curved than the first sheet. Final Act. 3–4. The Examiner found that Van Laethem describes a curved window assembly comprised of two sheets of glass, where the outer sheet is at least 1.25 times the thickness of the inner sheet. Id. at 4. The Examiner further 8 We do not decide whether the Examiner could rely upon only Agethen’s description of its windshield unit as describing or suggesting the claimed relative thicknesses of the first and second glass sheets. Agethen describes its automotive glazing assembly as generally compris[ing] an outer glass ply having a thickness of about 1 to about 3 mm, and inter-layer of suitable energy absorbing material such as poly(vinyl butyral) having a thickness of about 0.5 to about 1 mm, an inner glass ply having a thickness of about 0.5 to about 3 mm and adhered thereto the pre-formed sheet of the present invention comprising a thermoplastic film having a thickness of about 0.02 to about 0.6 mm and a thermoset film of anti-lacerative and self-healing properties having a thickness of about 0.4 to about 0.6 mm. Agethen 15:38–48. Agethen, therefore, describes a second glass sheet that is between 1/6 and 3 times the thickness of the first glass sheet. Appeal 2021-001119 Application 14/130,787 5 found that Agethen’s description of its preferred thicknesses of the inner glass (0.5–3 mm), outer glass (1–3 mm), and thermoplastic interlayer (0.5–1 mm) encompasses an embodiment in which the inner glass sheet is 1/3 the thickness of the outer glass sheet—thus applying Van Laethem’s description of the relative thicknesses of the interlayer and sheets. The proposed combination would have a combined thickness of the glass sheets and the thermoplastic interlayer that is less than 2.8 mm as required by claim 1. Id. at 4–5. The Examiner also found that Van Laethem describes the stresses induced in the face of the second glass sheet as being 50 kg/mm² (490.3 MPa) or less, which overlaps with the range recited in claim 1 (50 MPa or less). Id. at 4. The Examiner found that Rodloff describes an assembly process in which a curved first glass sheet is used to mold a flat second glass sheet into a conforming curved shape while the two sheets are being joined by means of a thermoplastic interlayer. Id. at 5. Appellant argues that the rejection of claim 1 should be reversed because, inter alia, the Examiner erred by finding that a person having ordinary skill in the art would have combined Rodloff with Agethen and Van Laethem to arrive at the subject matter of claim 1. Appeal Br. 15–16. We agree with Appellant. The Examiner’s prima facie case of obviousness relies upon a combination of Agethen and Van Laethem in which the first glass sheet is at least 1.5 mm thick, the second glass sheet is 0.5 mm thick, and the thermoplastic interlayer also is 0.5 mm thick. Final Act. 4. Rodloff, on the other hand, describes its process: “according to the invention, there is provided a windscreen for motor vehicles or the like Appeal 2021-001119 Application 14/130,787 6 comprising a normally cooled silicate glass outer pane 2–5 mm thick connected via a plastics intermediate layer to a chemically toughened silicate glass inner pane less than 1.5 mm thick.” Rodloff 1:68–74. Thus, to meet claim 1’s thickness limitation, the inner glass pane in the Examiner’s proposed combination would have a thickness less than or equal to 0.3 mm. The Examiner’s proposed combination of references would have a second glass sheet that is 60% or less of the minimum thickness described in Agethen, i.e., 0.5 mm.9 The Examiner, however, does not explain why a person having ordinary skill in the art would have had a reasonable expectation of success in using such a thin second glass sheet in the proposed combination. Without such an explanation, we cannot affirm the rejection of claim 1. See In re Kahn, 441 F.3d 977, 988 (Fed. Cir. 2006) (“[R]ejections on obviousness grounds cannot be sustained by mere conclusory statements; instead there must be some articulated reasoning with some rational underpinning to support the legal conclusion of obviousness.”). For the reasons set forth above, we reverse the rejection of claim 1 as obvious over the combination of Agethen, Van Laethem, and Rodloff. Thus, we also reverse the rejection of claims 3–5, 9, 10, 12, and 14–18 over this combination of references. 9 We note that Rodloff does not expressly state a minimum thickness for the inner glass pane in its assembly. Although Rodloff’s claim 4 is directed to an embodiment having an inner pane that is less than or equal to 0.6 mm thick, the Examiner neither relies upon this description nor proposes using the particular type of glass that Rodloff describes as preferable for use as the inner pane. Appeal 2021-001119 Application 14/130,787 7 B. Rejection of claim 13 over the combination of Agethen, Van Laethem, Rodloff, and Offermann Claim 13 depends from claim 1. Appellant argues that the rejection of claim 13 should be reversed because it depends from an allowable claim and because Offermann does not cure the defects in the rejection of claim 1. Appeal Br. 19. As discussed above, we have reversed the rejection of claim 1 over the combination of Agethen, Van Laethem, and Rodloff. We agree with Appellant that the Examiner has not found that Offermann cures the defects in the combination of references relied upon to reject claim 1. Appeal Br. 19. Thus, we also reverse the rejection of claim 13. C. Rejection of claims 6–8 and 19–23 over the combination of Agethen, Van Laethem, Rodloff, and Yoshizawa We begin by dividing the claims subject to this ground of rejection into three groups. First, we address claims 7 and 19, which depend from independent claim 1. Second, we address independent claim 21 and claims 6, 8, 20, and 22, which depend from claim 21. Third, we address claim 23 which depends from claim 21 but is argued separately. 1. Claims 7 and 19 Claims 7 and 19 depend from claim 1. As discussed above, we have reversed the rejection of claim 1 over the combination of Agethen, Van Laethem, and Rodloff. We agree with Appellant that the Examiner has not found that Yoshizawa cures the defects in the combination of references relied upon to reject claim 1. Appeal Br. 18. Thus, we also reverse the rejection of claims 7 and 19. Appeal 2021-001119 Application 14/130,787 8 2. Claims 6, 8, and 20–22 Claim 21 is independent. Claims 6, 8, 20, and 22 depend from claim 21. For ease of reference, we reproduce claim 21 below. 21. A laminated curved automotive glazing assembly, consisting of: a first glass sheet having a thickness of not more than 3.2 mm and curved before assembly with the second glass sheet and the thermoplastic interlayer sheet to have a radius of curvature that is not less than 1 m; a thermoplastic interlayer sheet; a second glass sheet that has been chemically toughened and has a thickness between 0.2 mm and 0.8 mm, the thickness being not greater than a third of the thickness of the first sheet, optionally comprising a system of functional layers covering one of the glass sheets, and optionally including interlayer components comprising functional elements, wherein the second glass sheet does not have a curvature, or has a curvature that is less than that of the first sheet, before its assembly with the first glass sheet and the thermoplastic interlayer sheet, wherein in the assembly second glass sheet has a surface stress that is not more than 50 MPa, and wherein a thickness of the assembly of the two glass sheets and the interlayer sheet is not more than 3.7 mm. Appeal Br. 23–24 (emphasis added). In rejecting claim 21, the Examiner found that Agethen describes or suggests each limitation of the claim except for (a) the claimed relationship between the between the thickness of the first and second glass sheets, (b) the first glass sheet being initially curved while the second glass sheet has less of a curvature than the first glass sheet, (c) the surface compressive Appeal 2021-001119 Application 14/130,787 9 stress of the inner glass ply being 50 MPa or less, and (d) the mathematical relationship between the radii of curvature of the two glass sheets. Final Act. 8. The Examiner found that Van Laethem describes a curved window assembly with a first and second chemically toughened class sheets where the outer sheet has a larger thickness than the inner sheet by at least 1.25 times. Id. at 9. The Examiner also found that Van Laethem describes the stresses induced in the face of the second glass sheet as being 50 kg/mm² (490.3 MPa) or less, which overlaps with the range recited in claim 1 (50 MPa or less). Id. The Examiner found that Rodloff describes the recited assembly process in which the first glass sheet is initially curved and used as a mold to shape the second glass sheet into a conforming curve. Id. at 10. The Examiner found that Yoshizawa describes a curved limited glass assembly with a first glass layer and a second glass layer. Id. The Examiner further found that Yoshizawa describes the radius of curvature of the first glass sheet as smaller than the second glass sheet. Id. The Examiner found that Yoshizawa’s first glass sheet has a radius of curvature of 1300 mm. Id. at 10–11. Appellant argues that the rejection of claim 21 should be reversed because the Examiner has erred by finding that the combination of Agethen, Van Laethem, and Rodloff describes or suggests a glazing assembly that meets the recited thickness limitation of less than 3.7 mm. Appeal Br. 12– 16. Appellant further argues that Yoshizawa teaches away from the proposed Appeal 2021-001119 Application 14/130,787 10 combination and is incompatible with Rodloff’s teachings. Id. at 18. We address these arguments sequentially.10 First, we address Appellant’s contention that the rejection of claim 21 should be reversed for the same reasons we reversed the rejection of claim 1. Claim 21 recites a maximum combined thickness of the first glass sheet, second glass sheet, and thermoplastic interlayer is 3.7 mm. This is thicker than that recited in claim 1. If one assumes that the outer layer in the Examiner’s proposed combination is 2.0 mm—the thinnest described by Rodloff—and the thermoplastic interlayer is 0.5 mm—the lower end of the range described in Agethen—the inner layer of glass could be as much as 0.67 mm thick and still meet claim 21’s requirement that the second glass 10 During the hearing, Appellant argued that Agethen is not a proper base reference for the rejection of claim 21. Appellant argued that the use of the transitional phrase “consisting of” meant that claim 21’s window assembly could include only a first glass sheet, a second glass sheet, and a thermoplastic interlayer. This argument is not persuasive because claim 21 specifically allows for optional inclusion of a system of functional layers covering one of the glass sheets. This limitation allows for inclusion of Agethen’s polyurethane layers. See also Final Act. 13 (“Applicant argues . . . that as claim 21 has been amended to be ‘consisting of’ language, the additional layers of Agethen cannot be present. The Examiner respectfully disagrees, and notes that claim 21 was also amended to allow for the presence of ‘functional layers’, and therefore, Agethen’s additional layer is not prohibited by the closed preamble.”). Moreover, this argument is untimely with respect to this appeal because it was not in the Appeal Brief. See 37 C.F.R. § 41.37(c)(1)(iv); In re Hyatt, 211 F.3d 1367, 1373 (Fed. Cir. 2000) (noting that an argument not first raised in the brief to the Board is waived on appeal); Ex parte Borden, 93 USPQ2d 1473, 1477 (BPAI 2010) (informative) (“Properly interpreted, the Rules do not require the Board to take up a belated argument that has not been addressed by the Examiner, absent a showing of good cause.”). Appeal 2021-001119 Application 14/130,787 11 sheet be no more than one third the thickness of the first glass sheet. Thus, the second glass sheet falls within the range of thicknesses described in Agethen (0.5 mm–3.0 mm). The resulting assembly would have a total thickness of 2.0+0.5+0.67 = 3.17 mm. This is less than the maximum of 3.7 mm recited in claim 21. Thus, the reasoning that compelled us to reverse the rejection of claim 1 does not require reversal of the rejection of claim 21. Second, Appellant argues that we should reverse the rejection of claim 21 because Yoshizawa teaches away from the proposed combination of references and is incompatible with Rodloff. Appeal Br. 18. In particular, Appellant argues that Yoshizawa teaches away from having a very thin inner glass layer in the laminated window assembly. Id. (citing Yoshizawa 3:15– 17 (“On the other hand, if the glass thickness is below 1.5 mm, a sufficient strength cannot be ensured when the laminated glass is used as a window member.”)). This argument is not persuasive. The Examiner argues that Yoshizawa’s statements regarding the minimum thickness of the inner glass layer of the laminated window assembly is a description of a preferred embodiment. Answer 18. We have considered all of the references relied upon in this rejection. Although the Examiner has not explained why a person having ordinary skill in the art would ignore Yoshizawa’s description of the preferred minimum thickness of the inner glass layer, the other references relied upon in the rejection also describe laminated window assemblies and have the inner glass sheets with thicknesses less than 1.5 mm. As the Federal Circuit has explained, “[w]hen prior art contains apparently conflicting references, the Appeal 2021-001119 Application 14/130,787 12 Board must weigh each reference for its power to suggest solutions to an artisan of ordinary skill” and, in so doing, “consider the degree to which one reference might accurately discredit another.” In re Young, 927 F.2d 588, 591 (Fed. Cir. 1991). The teachings of a reference that arguably teaches away from a claimed feature must be weighed alongside the teachings of a cited reference that teaches the propriety of employing that feature. Para- Ordnance Mfg., Inc. v. SGS Importers Int’l, Inc., 73 F.3d 1085, 1090 (Fed. Cir. 1995). After consideration of the complete disclosure of each of the references, we determine that Yoshizawa’s statements regarding the thickness of the inner sheet of glass would not have dissuaded a person of ordinary skill in the art to combine Agethen, Van Laethem, Rodloff, and Yoshizawa in the manner proposed by the Examiner in the rejection of claim 21. See Medichem, S.A. v. Rolabo, S.L., 437 F.3d 1157, 1165 (Fed. Cir. 2006) (“[O]bviousness must be determined in light of all the facts, and there is no rule that a single reference that teaches away will mandate a finding of nonobviousness.”). For the reasons set forth above, we affirm the rejection of claim 21. We, therefore, also affirm the rejection of claims 6, 8, 20, and 22. 3. Claim 23 For ease of reference, we reproduce claim 23 below. 23. The glazing according to claim 21, wherein the first glass sheet has a radius of curvature R1 and the second glass sheet is curved and has an initial radius of curvature R2, and the ratio of the radii of curvature of the second glass sheet in relation to that of the first glass sheet before assembly is such that that R2/R1>2. Appeal Br. 24. Appeal 2021-001119 Application 14/130,787 13 Appellant separately argues for reversal of the rejection of claim 23. Appeal Br. 17–18. Appellant argues that the Examiner has not made a prima facie case of obviousness with respect to claim 23.11 This argument is not persuasive. In the Final Action, the Examiner found that Absent a showing of criticality with respect to the ratio of curvature it would have been obvious to one of ordinary skill in the art to adjust the curvature of the glass (Rodloff page 1, lines 4-11) through routine experimentation in order to match the motor vehicle (automobile) shape as necessary. Further, it would be expected that the optimum range would be expected to overlap as both the glass of Agethen in view of Van Laethem in further view of Rodloff in further view of Yoshizawa and the glass claimed are being used as vehicle windscreens, see MPEP 2144.05. Final Act. 11. Appellant does not present any argument that these findings are erroneous. Appeal Br. 17–19. We, therefore, affirm the rejection of claim 23. 11 Appellant also challenges the Final Action’s citation of page 1, lines 4–11 of Rodloff. Appeal Br. 17 (“The Office Action also refers to page 1, lines 4- 11 of Rodloff. However, this portion of Rodloff does not discuss curvature of the glass sheets at all and in fact highlights again that the outer glass pane should be at least 2 mm thick.”). In the Answer, the Examiner explains that that portion of Rodloff was cited merely to illustrate that Rodloff describes fabrication of a windscreen. Answer 18. According to the Examiner, “[t]he citation used in the rejection to teach bending the thicker pane and then using it as a mold for a previously unbent pane was page 1, line 127 to page 2, line 4.” Id. Appeal 2021-001119 Application 14/130,787 14 IV. CONCLUSION In summary: Claims Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 1, 3–5, 9, 10, 12, 14–18 103(a) Agethen, Van Laethem, Rodloff 1, 3–5, 9, 10, 12, 14–18 13 103(a) Agethen, Van Laethem, Rodloff, Offermann 13 6–8, 19–23 103(a) Agethen, Van Laethem, Rodloff, Yoshizawa 6, 8, 20– 23 7, 19 Overall Outcome 6, 8, 20– 23 1, 3– 5, 7, 9, 10, 12– 19 No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a). AFFIRMED IN PART Copy with citationCopy as parenthetical citation