Nyi Oo. Myo et al.Download PDFPatent Trials and Appeals BoardMar 13, 202013937889 - (D) (P.T.A.B. Mar. 13, 2020) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 13/937,889 07/09/2013 NYI OO MYO 16211USA 6061 55649 7590 03/13/2020 Moser Taboada / Applied Materials, Inc. 1030 Broad Street Suite 203 Shrewsbury, NJ 07702 EXAMINER YU, YUECHUAN ART UNIT PAPER NUMBER 1718 NOTIFICATION DATE DELIVERY MODE 03/13/2020 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): ataboada@mtiplaw.com docketing@mtiplaw.com llinardakis@mtiplaw.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte NYI OO MYO and MEHMET TUGRUL SAMIR Appeal 2018-008047 Application 13/937,889 Technology Center 1700 Before DONNA M. PRAISS, BRIAN D. RANGE, and SHELDON M. MCGEE, Administrative Patent Judges. MCGEE, Administrative Patent Judge. DECISION ON APPEAL Pursuant to 35 U.S.C. § 134(a), Appellant1 appeals from the Examiner’s decision to reject claims 1–9 and 21–25. We have jurisdiction. 35 U.S.C. § 6(b). We affirm-in-part. 1 We use the word Appellant to refer to “applicant” as defined in 37 C.F.R. § 1.42(a). Appellant identifies the real party in interest as Applied Materials, Inc. Appeal Br. 3. Appeal 2018-008047 Application 13/937,889 2 BACKGROUND The claims on appeal recite a gas distribution apparatus to be used in substrate processing such as an epitaxial deposition process. Spec. ¶¶ 2, 3. Claim 1, reproduced below, is illustrative of the claimed subject matter: 1. A gas distribution apparatus, comprising: a first quartz layer having a plurality of openings disposed through the first quartz layer from a first side to an opposing second side of the first quartz layer, wherein the first side of the first quartz layer is a first outer surface of the gas distribution apparatus; a second quartz layer coupled to the second side of the first quartz layer; a first plenum fluidly coupled to a first set of the plurality of openings and disposed between the first quartz layer and the second quartz layer; a second plenum fluidly coupled to a second set of the plurality of openings and disposed between the first quartz layer and the second quartz layer, wherein the second plenum is fluidly independent of the first plenum; and one or more outlets disposed through a side of the gas distribution apparatus opposite the plurality of openings and configured to provide a gas from the gas distribution apparatus to a second outer surface of the gas distribution apparatus opposite the first outer surface. Appeal Br. 15. Appeal 2018-008047 Application 13/937,889 3 REFERENCES The prior art relied upon by the Examiner is: Name Reference Date Fujikawa US 5,595,606 Jan. 21, 1997 Shinriki US 6,800,139 B1 Oct. 5, 2004 Watanabe US 2002/0005442 A1 Jan. 17, 2002 Tetsuka US 2007/0044716 A1 Mar. 1, 2007 Tompa US 2008/0236495 A1 Oct. 2, 2008 Saywell US 2010/0170438 A1 July 8, 2010 Xia US 2013/0344245 A1 Dec. 26, 2013 Kusumoto JP 63-28868 A Feb. 6, 1988 Tsuda JP 2012/147027 A Aug. 2, 2012 REJECTIONS The Examiner rejects the claims under 35 U.S.C. § 103(a) as follows: I. Claims 1, 9, 21, 22, and 25 over Xia in view of Fujikawa and Tetsuka; II. Claims 3 and 4 over Xia in view of Fujikawa, Tetsuka, and Tsuda; III. Claim 23 over Xia in view of Tetsuka and Tsuda; IV. Claim 24 over Xia in view of Tetsuka, Tsuda and Kusumoto; V. Claim 2 over Xia in view of Fujikawa, Tetsuka, and Tompa; VI. Claims 5 and 6 over Xia in view of Fujikawa, Tetsuka, Tsuda, Watanabe, and Shinriki; VII. Claims 7 and 8 over Xia in view of Fujikawa, Tetsuka, Tsuda, Watanabe, Shinriki, and Saywell. Final Act. 2–20. Appeal 2018-008047 Application 13/937,889 4 OPINION Rejections I, II, and V–VII Although Appellant provides separate subheadings in addressing these Rejections, Appellant only offers substantive arguments directed to Rejection I. Appeal Br. 7–9, 11–13. We, therefore, focus our discussion on Rejection I. Appellant’s arguments with respect to Rejection I are directed to limitations present in independent claims 1 and 25. Id. at 7–8. Appellant does not separately argue dependent claims 9, 21, and 22. Id. Thus, consistent with our rules, we select claim 1 as representative and decide Rejection I––and by extension, Rejections II and V–VII––on the basis of claim 1. 37 C.F.R. § 41.37(c)(1)(iv). We have considered Appellant’s arguments (Appeal Br. 7–8) and are unpersuaded that Appellant has identified reversible error in the Examiner’s rejection of claim 1. See In re Jung, 637 F.3d 1356, 1365–66 (Fed. Cir. 2011). Therefore, we sustain the obviousness rejections based on the findings of fact, conclusions of law, and rebuttals to arguments expressed by the Examiner in the Final Action and in the Answer. We add the following comments for emphasis. Appellant’s sole argument against the rejection of claim 1 is that Fujikawa’s recesses 82––which the Examiner maps to the claimed first and second plenums––are not “fluidly independent” one from another because all such recesses “are coupled to the same gas inlet 72 via the passage portion 54a and the passage portions 54b.” Appeal Br. 8. According to Appellant, the skilled artisan “would understand that the recesses 82 of Fujikawa are not fluidly independent of one another because one cannot Appeal 2018-008047 Application 13/937,889 5 change the flow characteristics present in one of the recesses 82 . . . without also changing those characteristics in the remaining recesses 82.” Id. The Examiner, however, asserts that Fujikawa’s recesses 82 are “fluidly independent” from each other because “there is a solid wall physically preventing gas communication between them and each has [] its own separate flow path, i.e.[,] not one flowing into the other, [and] vice versa, commensurate with applicant’s Figs. 1, 3.” Final Act. 4. The dispositive issue, then, is whether the Examiner’s claim construction of the term “fluidly independent” is reasonable in view of Appellant’s disclosure. See In re ICON Health and Fitness, Inc., 496 F.3d 1374, 1379 (Fed. Cir. 2007) (explaining that, during examination, “the PTO must give claims their broadest reasonable construction consistent with the specification.”). Here, Appellant does not point us to, nor are we able to find, an express definition of the term “fluidly independent,” much less one that requires the plenums to have a specific coupling arrangement to a gas source so that certain “flow characteristics” of the gas can be changed. See Appeal Br. 7–8. Rather, the Specification states that the first and second plenums “may be utilized for providing different gases to different regions of the substrate 101, or alternatively providing the same gas at different flow rates to the substrate.” Spec. ¶ 35 (emphasis added). In other words, the disclosure does not require the first and second plenums to have the functionality argued by Appellant. Moreover, we note that the disclosure does not require multiple gas inlets in the gas injection port. See Spec. ¶ 26 (“[T]he gas injection port 114 may include a plurality of inlets 111 . . . to provide the one or more process gas to the gas injection system 109, as Appeal 2018-008047 Application 13/937,889 6 illustrated in Figure 1B,” and how “[t]he flow path provided by the plurality of inlets 111 . . . is merely exemplary for illustration and any desirable configuration of flow paths may be utilized.”). We, therefore, are unpersuaded by Appellant’s arguments that are premised on requiring such a configuration. Appeal Br. 7–8; see also Reply Br. 5 (asserting how separate inlets are required for the plenums to be deemed “fluidly independent”). We agree with the Examiner (Final Act. 4; Ans. 21) that it is reasonable to construe the phrase “fluidly independent” as requiring the plenums to be separated so that the gas therein cannot flow in the lateral direction between the individual recesses 82. As found by the Examiner (Final Act. 4; Ans. 21), Appellant’s drawings depict first plenum 210 and second plenum 214 in such an arrangement. See Spec. Figs. 2A, 3A (where plenums 210 and 214 are separated by quartz layer material 208), and Fig. 2C (where plenums 210 and 214 are separated by wall 220). Notably, Appellant relies on Figure 3A in its “Summary of Claimed Subject Matter” to evince this limitation. Appeal Br. 3. Thus, for these reasons, and those provided by the Examiner, we sustain Rejections I, II, and V–VII. Rejections III and IV In rejecting independent claim 23, the Examiner does not rely on Fujikawa’s recesses 82 to teach the first and second plenums but rather relies on Xia’s single inner cavity 75 to satisfy these claim elements. Final Act. 11. For support, the Examiner provides the following annotated Figure 1 from Xia: Appeal 2018-008047 Application 13/937,889 7 Annotated Figure 1 of Xia illustrates, inter alia, first and second layers, with a first plenum identified in “a left space portion of cavity 75” and a second plenum identified in a “right part of [cavity] 75.” Final Act. 11. Appellant argues that the skilled artisan “would not arbitrarily interpret one continuous volume (inner cavity 75) as two separate plenums.” Appeal Br. 10. The Examiner responds that claim 23 does not require “two separate plenums” as argued by Appellant, and provides an extrinsic definition of the term “plenum” as “an air-filled space in a structure.” Ans. 21–22. We agree with Appellant and reverse these rejections. To properly interpret the meaning of a given claim term, our reviewing court instructs us to “look first to the intrinsic evidence of record, i.e., the patent itself, including the claims, the specification and, if in evidence, the prosecution history” which collectively “is the most significant source of the legally operative meaning of disputed claim language.” Vitronics Corp. v. Conceptronic, Inc., 90 F.3d 1576, 1582 (Fed. Cir. 1996). Beginning with the language of claim 23 itself, the plenums are identified as separate elements, i.e., “a first plenum” and “a second plenum.” Appeal 2018-008047 Application 13/937,889 8 Furthermore, the Specification provides separate element numbers to the first and second plenums. See, e.g., Spec. ¶¶ 34, 35, 37–40. The Drawings also depict the first and second plenums as each having their own separately defined space. See Spec., Figs. 2A, 2C, 3A, 4. On this record, the Examiner provides no intrinsic evidence to support a construction of claim 23 so broad that it would reasonably permit one area to be divided into an arbitrary number of “plenums.” For this reason, we do not sustain Rejections III and IV. CONCLUSION Rejections I, II, and V–VII are affirmed. Rejections III and IV are reversed. DECISION SUMMARY Claims Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 1, 9, 21, 22, 25 103 Xia, Fujikawa, Tetsuka 1, 9, 21, 22, 25 3, 4 103 Xia, Fujikawa, Tetsuka, Tsuda 3, 4 23 103 Xia, Tetsuka, Tsuda 23 24 103 Xia, Tetsuka, Tsuda, Kusumoto 24 2 103 Xia, Fujikawa, Tetsuka, Tompa 2 5, 6 103 Xia, Fujikawa, Tetsuka, Tsuda, Watanabe, Shinriki 5, 6 7, 8 103 Xia, Fujikawa, Tetsuka, Tsuda, 7, 8 Appeal 2018-008047 Application 13/937,889 9 Claims Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed Watanabe, Shinriki, Saywell Overall Outcome 1–9, 21, 22, 25 23, 24 TIME PERIOD FOR RESPONSE No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a). See 37 C.F.R. § 1.136(a)(1)(iv). AFFIRMED-IN-PART Copy with citationCopy as parenthetical citation