Ex Parte YuDownload PDFBoard of Patent Appeals and InterferencesApr 20, 200409845604 (B.P.A.I. Apr. 20, 2004) Copy Citation 1 The cancellation of claims 17-20 should be effectuated upon return of this application to the Examining Corps. The opinion in support of the decision being entered today was not written for publication and is not binding precedent of the Board. Paper No. 19 UNITED STATES PATENT AND TRADEMARK OFFICE ____________ BEFORE THE BOARD OF PATENT APPEALS AND INTERFERENCES ____________ Ex parte BIN YU ____________ Appeal No. 2004-0657 Application No. 09/845,604 ____________ ON BRIEF ____________ Before GARRIS, WALTZ, and DELMENDO, Administrative Patent Judges. GARRIS, Administrative Patent Judge. DECISION ON APPEAL This is a decision on an appeal from the final rejection of claims 1-16. During prosecution, claims 17-20 were withdrawn from further consideration by the Examiner and canceled by the Appellant via the amendment filed December 23, 2002 (see the last sentence on page 1) although this cancellation has not been clerically processed.1 These are all of the claims in the application. Appeal No. 2004-0657 Application No. 09/845,604 2 The subject matter on appeal relates to a method of fabricating a double-gate vertical channel MOSFET, having separate gates, on a substrate. The method comprises forming a silicon- insulator stack wherein a silicon fin is capped with insulation, insulating the vertical surfaces of the silicon fin and forming separate gate electrodes on opposing sides of the silicon fin. This appealed subject matter is adequately illustrated by independent claim 1 which reads as follows: 1. A method of fabricating a double-gate vertical channel MOSFET, having separate gates, on a substrate, comprising: forming a silicon-insulator stack wherein a silicon fin is capped with insulation; insulating the vertical surfaces of the silicon fin; and forming separate gate electrodes on opposing sides of the silicon fin, wherein conventional process steps may be thereafter utilized to form the contacts and complete fabrication of the double-gate vertical MOSFET transistor. The reference set forth below is relied upon by the Examiner in the § 102 and § 103 rejections before us: Muller et. al (Muller) 6,252,284 June 26, 2001 (Filed Dec. 9, 1999) Claims 1-3, 5, 7-11, 13, 14 and 16 stand rejected under 35 U.S.C. § 102(e) as being anticipated by Muller. Claims 4, 6, 12 and 15 stand rejected under 35 U.S.C. § 103(a) as being unpatentable over Muller. Appeal No. 2004-0657 Application No. 09/845,604 3 As indicated by the Appellant on page 3 of the brief, the appealed claims are grouped separately from one another. Therefore, in assessing the merits of the rejections before us, we will consider each claim individually to the extent that the subject matter recited therein has been separately argued. See 37 CFR § 1.192(c)(7)(8)(2002). Also see Ex parte Schier, 21 USPQ2d 1016, 1018 (Bd. Pat. App. & Int. 1991). We refer to the brief and reply brief and to the answer for a complete discussion of the opposing viewpoints expressed by the Appellant and by the Examiner concerning the above noted rejections. OPINION For the reasons which follow, we will sustain the Examiner’s § 102 rejection of claims 1-3 and 5 as well as the § 103 rejection of claims 4 and 6. However, the § 102 rejection of claims 7-11, 13, 14 and 16 as well as the § 103 rejection of claims 12 and 15 cannot be sustained. Our assessment of the rejections before us begins with the well established legal proposition that, during examination proceedings, claims are given their broadest reasonable interpretation consistent with the specification. In re Hyatt, Appeal No. 2004-0657 Application No. 09/845,604 4 211 F.3d 1367, 1372, 54 USPQ2d 1664, 1667 (Fed. Cir. 2000). Concerning the § 102 rejection specifically, it is important to bear in mind that the law of anticipation requires a distinction be made between the invention described and the invention claimed and accordingly that anticipation law does not require a reference to teach what the subject specification teaches. It is only necessary that the claims under review “read on” something disclosed in the reference whereby all limitations of the claim are found in the reference or are “fully met” by it. Kalman v. Kimberly-Clark Corp., 713 F.2d 760, 772, 218 USPQ 781, 789 (Fed. Cir. 1983), cert. denied, 465 U.S. 1026 (1984). Our application of these principles to the claims on appeal leads us to find that claim 1 is anticipated by Muller. As correctly indicated by the Examiner, patentee discloses a method of making a double gated MOSFET which includes forming a silicon- insulator stack wherein patentee’s SOI fin 4 is capped with insulation 15 or 20 (e.g., see lines 36-53 in column 5 as well as Figures 2-7 and the disclosures relating thereto). This prior art method also includes insulating the vertical surfaces of the silicon film with an oxide layer 12 (see Figure 7A and the disclosure relating thereto) and forming separate gate electrodes Appeal No. 2004-0657 Application No. 09/845,604 2 In addition to being without value, these so-called “arguments” (particularly in the quantity advanced by the Appellant on this appeal) carry the potential of diluting and possibly obfuscating arguments of merit. For these reasons, we discourage the advancement of such “arguments” in appeal (continued...) 5 on opposing sides of the silicon fin (e.g., see lines 36-44 in column 5 in conjunction with the paragraph bridging columns 7 and 8). Many of the Appellant’s arguments against this claim 1 rejection (as well as the other rejections before us) involve features disclosed in the subject specification or in the Muller patent which are neither required nor excluded by the claims under review. For example, regarding claim 1 (as well as other appealed claims), the Appellant repeatedly argues that Muller “contains key elements not found within Applicant’s invention which would render Muller non-functional to remove” (see page 7 of the brief; also see each of pages 8-14 of the brief) even though these “key elements” are not excluded by the claim in question. Such arguments fail at the outset because they are based on matters with respect to which the appealed claims are not limited. See In re Self, 671 F.2d 1344, 1348, 213 USPQ 1, 5 (CCPA 1982). These arguments are undeserving of our attention and will not be commented upon further.2 Appeal No. 2004-0657 Application No. 09/845,604 2(...continued) briefs before this Board. 6 The Appellant also argues that “there is only a single, non- enabling reference to double gates anywhere in Muller” (brief, page 7) and that, “[a]bsent an enabling disclosure of how to create dual gates on opposite sides of the fin, Muller cannot anticipate Applicant’s invention” (brief, pages 7-8). This argument is without discernable merit. The Muller patent is presumptively valid (35 U.S.C. § 282), and, as the Appellant acknowledges, patentee explicitly discloses a double gated device. See In re Weber, 450 F.2d 1403, 1407, 160 USPQ 549, 553 (CCPA 1969) and In re Michalek, 162 F.2d 229, 231-32, 74 USPQ 107, 109 (CCPA 1947). With further regard to this last mentioned acknowledgment, the Appellant seems to believe and argue that the double-gate structure fabricated by his method differs from patentee’s double gated device. We agree with the Examiner, however, that appealed claim 1 defines no such difference. It is here appropriate to reiterate that the law of anticipation does not require a reference to “teach” what the Appellant teaches; it is only necessary that the claim in question “read on” something disclosed in the reference. Kalman v. Kimberly-Clark Corp., 713 F.2d at 772, 218 USPQ at 789. As explained above and in the answer, each of the Appeal No. 2004-0657 Application No. 09/845,604 7 steps and features required by the appealed claim 1 method “read on” the previously discussed steps and features of Muller. In light of the foregoing, we share the Examiner’s finding that appealed claim 1 is anticipated by the Muller patent. Regarding the § 102 rejection of claim 2, the Appellant (at least implicitly) concedes that the Muller device “is often called ‘double gated’” but argues that patentee’s double gated device “is distinctly different from Applicant’s electrically isolated dual gates” as defined by appealed claim 2 (reply brief, page 5, first full paragraph). According to the Appellant, the basis for this alleged distinction is that “[t]he polysilicon layer 21 [of Muller] clearly extends over the silicon fin 4, creating a semiconductor device with only one electrically isolated source and drain!” (id.). However, the Appellant’s device is correspondingly disclosed in the subject specification and drawing (e.g., see Figure 6). It follows that the method and features defined by appealed claim 2 also “read on” the method and features of Muller. We reach this same finding with respect to appealed claims 3 and 5. The Appellant’s opposing arguments regarding the features recited in these clams are contrary to the explicit disclosure of the Muller patent and thus are unpersuasive. Appeal No. 2004-0657 Application No. 09/845,604 8 Under the circumstances discussed above, we hereby sustain the Examiner’s § 102 rejection of claims 1-3 and 5 as being anticipated by Muller. As for the § 103 rejection of claims 4 and 6, the Muller reference evinces that the here claimed parameters of fin height and gate material thickness are known in the prior art as being result-effective variables. Therefore, like the Examiner, we conclude that is would have been obvious for one having an ordinary level of skill in this art to develop workable or even optimum values for these parameters in practicing Muller’s fabrication method. See In re Woodruff, 919 F.2d 1575, 1578, 16 USPQ2d 1934, 1936-37 (Fed. Cir, 1990); In re Boesch, 617 F.2d 272, 276, 205 USPQ 215, 219 (CCPA 1980); In re Aller, 220 F.2d 454, 456, 105 USPQ 233, 235 (CCPA 1955). In support of his nonobviousness position, the Appellant argues that Muller’s device “is a factor of ten larger than the Applicant’s disclosed invention” (reply brief, page 17). This is incorrect. Patentee’s device is disclosed as being in the size range of micrometers to nanometers (e.g., see the abstract), which at least overlaps the size range contemplated by the Appellant as reflected by the 150 nanometer and 600 nanometer dimensions encompassed by rejected claims 4 and 6. The Appellant’s other Appeal No. 2004-0657 Application No. 09/845,604 9 arguments concerning this rejection are in conflict with the well established case law cited above and therefore are unconvincing. As a consequence, we also hereby sustain the Examiner’s § 103 rejection of claims 4 and 6 as being unpatentable over Muller. We cannot sustain, however, the Examiner’s § 102 rejection of claims 7 and 10 or of the claims which depend therefrom. Each of claims 7 and 10 requires removing an upper portion of gate material until the insulation cap of the stack or fin is exposed. The Examiner considers this claim requirement to be satisfied by Muller’s disclosure at lines 35-42 in column 7 (e.g., see pages 15 and 19 of the answer). However, this disclosure relates to removing polysilicon layer 25 to thereby expose nitride layer 22 as shown in Figures 11A and 11B. This nitride layer 22 does not “read on” the insulation cap of the stack or fin which is exposed during practice of the method defined by claims 7 and 10. Indeed, layer 22 is without question physically separated from patentee’s fin (or stack) 4 as plainly revealed in the aforementioned Figures 11A and 11B. For this reason, we cannot sustain the Examiner’s § 102 rejection of claims 7–11, 13, 14 and 16 as being anticipated by Muller. Similarly, we also cannot sustain the Examiner’s § 103 rejection of claims 12 and 15 as being unpatentable over Muller Appeal No. 2004-0657 Application No. 09/845,604 10 since this rejection does not overcome the above discussed deficiency regarding claim 10 from which the here rejected claims depend. The decision of the Examiner is affirmed-in-part. No time period for taking any subsequent action in connection with this appeal may be extended under 37 CFR § 1.136(a). AFFIRMED-IN-PART BRADLEY R. GARRIS ) Administrative Patent Judge ) ) ) ) ) BOARD OF PATENT THOMAS A. WALTZ ) APPEALS Administrative Patent Judge ) AND ) INTERFERENCES ) ) ) ROMULO H. DELMENDO ) Administrative Patent Judge ) BRG/jrg Appeal No. 2004-0657 Application No. 09/845,604 11 FARJAMI & FARJAMI LLP 26522 LA ALAMEDA AVENUE, SUITE 360 MISSION VIEJO, CA 92691 Copy with citationCopy as parenthetical citation