Ex Parte Vinegar et alDownload PDFPatent Trial and Appeal BoardMar 21, 201713411300 (P.T.A.B. Mar. 21, 2017) Copy Citation United States Patent and Trademark Office UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O.Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 13/411,300 03/02/2012 Harold J. Vinegar TH3059-02-US-DIV 6796 23632 7590 03/23/2017 SHF! T OH miUPANY EXAMINER P O BOX 2463 PAIK, SANG YEOP HOUSTON, TX 77252-2463 ART UNIT PAPER NUMBER 3742 NOTIFICATION DATE DELIVERY MODE 03/23/2017 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): USPatents@Shell.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte HAROLD J. VINEGAR and CHRISTOPHER KELVIN HARRIS Appeal 2014-009107 Application 13/411,300 Technology Center 3700 Before LINDA E. HORNER, JOHN C. KERINS and STEVEN D. A. McCARTHY, Administrative Patent Judges. McCARTHY, Administrative Patent Judge. DECISION ON APPEAL 1 STATEMENT OF THE CASE 2 The Appellants1 appeal under 35 U.S.C. § 134(a) from the Examiner’s 3 decision finally rejecting claims 653—67 and 1066—70. (See Br. 4; “Final 4 Action” or “Final Act.”), at 2 & 5). We have jurisdiction under 35 U.S.C. 5 § 6(b). 6 We sustain the rejection of claims 653—56, 658, 660-67 and 1066—70 7 under pre-AIA 35 U.S.C. § 103(a) as being unpatentable over Wellington 8 (US 2002/0027001 Al, publ. Mar. 7, 2002), in view of Carter (US 1 The Appellants identify the real party in interest as Shell Oil Company. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Appeal 2014-009107 Application 13/411,300 4,814,587, issued Mar. 21, 1989) and Tamura (US 4,549,073, issued Oct. 22, 1985). In addition, we sustain the rejection of claims 653—67 and 1066— 70 for non-statutory obviousness-type double patenting over claims 1—46 of Patent US 8,355,623 B2 to Vinegar, issued January 15, 2013 (“’623 patent”), in view of the teachings of Tamura. We do not sustain the rejection of claims 653—67 and 1066—70 under § 103(a) as being unpatentable over Bouck (US 4,415,034, issued Nov. 15, 1983), Carter and Tamura. Neither do we sustain the rejection of claims 657 and 659 under § 103(a) as being unpatentable over Wellington, Carter and Tamura. THE CLAIMED SUBJECT MATTER The Specification teaches methods for heating hydrocarbons in subsurface formations. (See Spec. 1,11. 25—27). More specifically, the Specification teaches using temperature limited heaters to heat oil shale formations, coal formations, tar sands formations and formations with heavy viscous oils, in order to help to mobilize the hydrocarbons for production (that is, for removal to the surface). (See Spec. 102,11. 10—12). The Appellants define a “temperature limited heater” as a “heater that regulates heat output (for example, reduces heat output) above a specified temperature without the use of external controls such as temperature controllers, power regulators, rectifiers, or other devices.” (Spec. 19,11. 10—12). The Specification discusses one electric heater which generates heat due to the resistance of a ferromagnetic material to the flow of a time- varying current. (See Spec. 93,11. 7—8). When a time-varying current flows through a ferromagnetic material, the resulting magnetic field cause a 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Appeal 2014-009107 Application 13/411,300 pronounced “skin effect.” That is, the magnetic field induces the current to flow primarily through the radially outer portion of the conductor, decreasing the area through which the current flows and correspondingly increasing the effective electrical resistance. This increased effective electrical resistance increases the heat generated by the heater at a fixed current. (See Spec. 94,11. 15—18). The ferromagnetic properties of the material break down near a “Curie temperature.” Near the Curie temperature, the skin effect diminishes and the effective electric resistance decreases. This reduces the heat output by the heater at a fixed signal, thereby limiting the temperature of the heater. (See Spec. 94,11. 21—29). Such temperature limiting heaters have improved reliability, as well as an improved capability to efficiently and uniformly heat a subsurface formation. (See Spec. 93,1. 22 — 94,1. 2). One drawback to such heaters is that the effect of the induced magnetic field on the current flow is non-linear, reducing efficiency and making it difficult to maintain a controlled electrical power supply to the heater. (See Spec. 135,11. 5—12). The Appellants address this problem by coupling the ferromagnetic material to a non-magnetic electrical conductor. For example, the heater element of Application Figure 84 includes an electrically conductive core 656; an annular ferromagnetic conductor 654 surrounding the electrically conductive core; and an annular electric conductor 716 surrounding the ferromagnetic conductor. The ferromagnetic conductor 654 is positioned relative to the electrical conductor 716 such that an electromagnetic field produced by a time-varying current flow in the ferromagnetic conductor confines a majority of the flow of the electrical current in the electrical conductor at temperatures below the Curie 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Appeal 2014-009107 Application 13/411,300 temperature of the ferromagnetic conductor. (See Spec. 140,11. 8—20; see also id. at 135,11. 16—29). This arrangement improves the linearity of the response of the heater to applied power, because the relationship between applied voltage and current flow in the electrical conductor is more linear than that in the ferromagnetic conductor. (See Spec. 135,11. 16—29; see also id. at 136,1. 26 — 137,1. 2). The Specification teaches that: The temperature limited heater may be controlled based on measurements (assessments) of the resistance and/or the power factor during operation of the heater. In some embodiments, the power, or current, supplied to the temperature limited heater is controlled based on assessment of the resistance and/or the power factor of the heater during operation of the heater and the comparison of this assessment versus the predicted behavior of the heater. (Spec. 137,11. A-9). Claims 653, 1069 and 1070 are independent. Claim 653 is representative: 653. A method for controlling a heater in a subsurface formation, comprising: providing heat to at least a portion of the subsurface formation by applying electrical power to a heater located in a wellbore in the subsurface formation, wherein the subsurface formation comprises a hydrocarbon containing formation and the wellbore is positioned in a hydrocarbon containing layer in the formation, and wherein the heater comprises: a ferromagnetic conductor; and an electrical conductor electrically coupled to the ferromagnetic conductor, wherein the ferromagnetic conductor is positioned relative to the electrical conductor such that an electromagnetic field produced by time- varying current flow in the ferromagnetic conductor 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Appeal 2014-009107 Application 13/411,300 confines a majority of the flow of the electrical current to the electrical conductor at temperatures below or near a selected temperature; assessing an electrical characteristic of the heater in the subsurface formation; comparing the assessed electrical characteristic to predicted behavior for the electrical characteristic; controlling the heater based on the comparison; and heating the hydrocarbon containing layer such that at least some hydrocarbons are mobilized in the layer. ISSUES The Appellants argue the three independent claims, claims 653, 1069 and 1070, as a group for purposes of the rejections entered by the Examiner under § 103(a). {See generally Br. 10—18). Claim 653 is representative. Although the Appellants address dependent claims 654—67 and 1068 under separate subheadings, the Appellants present separate arguments only with respect to claims 656—59 (see Br. 19 & 20), 662 (see Br. 21) and 663 (see Br. 21 & 22). Therefore, dependent claims 654, 655, 660, 661, 664—67 and 1068 may be grouped with claim 653 for purposes of this rejection. Claims 656—59, 662 and 663 will be considered separately for purposes of the rejection over the teachings of Wellington, Carter and Tamura. The Appellants argue all of the appealed claims as a group for purposes of the double-patenting rejection, both challenging the Examiner’s statement of the reasons for combining the teachings of Tamura with the subject matter of the claims of the ’623 patent; and offering to file a terminal disclaimer in the event that the rejection is affirmed and prosecution re opens. (See Br. 23). Because the ’623 patent has issued and the rejection is 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Appeal 2014-009107 Application 13/411,300 ripe for appeal, this opinion will address the rejection on its merits.2 Once again, claim 653 is representative. This appeal raises four issues: First, would one of ordinary skill in the art have had reason to combine the teachings of Houck, Carter and Tamura as proposed by the Examiner to yield the subject matter of independent claims 653, 1069 and 1070? Second, would one of ordinary skill in the art have had reason to combine the teachings of Wellington, Carter and Tamura to yield the subject matter of representative claim 653? Third, would one of ordinary skill in the art have had reason to combine the teachings of Wellington, Carter and Tamura to yield the subject matter of dependent claims 656—59, 662 and 663? Fourth, did the Examiner correctly reject claims 653—67 and 1068—70 for obviousness-type double patenting? FINDINGS OF FACT The record supports the following findings of fact (“FF”) by a preponderance of the evidence. 2 The Appellants represent that, “[i]n the event the present application is in condition for allowance but for the double patenting rejection ([and] the double patenting rejection is upheld), Appellant will provide a terminal disclaimer.” (Br. 23). Because we affirm the rejection of claims 653—56, 658, 660-67 and 1066—70 under § 103(a), that situation does not arise as a result of the outcome in this appeal. 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Appeal 2014-009107 Application 13/411,300 Bouck 1. Bouck teaches methods for heating subsurface formations containing hydrocarbon materials such as tar sand, oil shale or heavy oil deposits. (See Bouck, col. 1,11. 20-23; col. 3,11. 41^44). 2. More specifically, Bouck describes heating a subsurface formation by running an electrode current through the formation, between electrodes positioned in separate electrode wells. (See Bouck, col. 1,11. 20- 23; col. 5,11. 44-47; & Fig. 3). In order to carry this process out more efficiently, Bouck teaches expanding the effective size of at least one of the electrodes by heating the formation to coke hydrocarbons near the electrode well; and then injecting an electrolyte such as brine into the coked hydrocarbon. (See Bouck, col. 1,11. 24—26; col. 2,1. 23 — col. 3,1. 8; col. 4, 11. 22-38; col. 5,11. 38-44; & Fig. 2). 3. Bouck teaches that the heater used to coke the hydrocarbons near the electrode well may be “any of a variety of such devices” (Bouck, col. 3,11. 67 & 68), including an electric heater (see Bouck, col. 3,1. 68 — col. 4,1. 3). Bouck does not specifically teach using an electric heater including a ferromagnetic conductor. Although Bouck teaches that “a sufficient and controlled supply of heat energy ... be applied to the formation surrounding the borehole” (Bouck, col. 4,11. 4—7), Bouck does not teach any particular control mechanism for the heater. Wellington 4. Wellington teaches methods for heat treating hydrocarbons in situ within coal formations to yield mixtures of relatively high quality 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Appeal 2014-009107 Application 13/411,300 hydrocarbon products, hydrogen and other products. (See Wellington, paras. 23 & 238). 5. More specifically, Wellington teaches heat treating hydrocarbons in situ by means of heat sources placed within heater wells positioned in a coal formation. (See Wellington, para. 275). One such heat source may be an electric heater including a heater element in the form of an insulated conductor disposed in the wellbore. (See Wellington, para. 317 & 360). As depicted in Figure 16, an insulated conductor heating element may include an electrical conductor 575; electrical insulation 576 annularly surrounding the conductor; and a sheath 577 annularly surrounding the insulation. The heating element generates heat due to the resistance of the conductor 575 to the flow of either direct or alternating current. (See Wellington, para. 363). 6. Wellington teaches that: [HJigher frequency current may be used to take advantage of the skin effect in certain metals.... [A] 60 cycle AC current may be used in combination with conductors made of metals that exhibit pronounced skin effects. For example, ferromagnetic metals like iron alloys and nickel may exhibit a skin effect. The skin effect confines the current to a region close to the outer surface of the conductor, thereby effectively increasing the resistance of the conductor. A higher resistance may be desired to decrease the operating current, minimize ohmic losses in surface cables, and also minimize the cost of surface facilities. (Wellington, para. 365). 7. Wellington teaches controlling an electrical heat source positioned in a wellbore by means of an “operating system.” For example, the operating system may monitor the temperature by means of a thermocouple placed proximate the heat source; and alter a parameter of the 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Appeal 2014-009107 Application 13/411,300 heat source itself, or of equipment coupled to the heat source, in order to provide a desired heating rate or temperature increase. (See Wellington, paras. 445 & 447). Carter 8. Carter describes ferromagnetic self-regulating (that is, temperature limited) heaters. (Carter, col. 1,11. 6 & 7). 9. More specifically, Carter describes known self-regulating heaters including high resistivity, high permeability magnetic surface layers on non-magnetic, low resistivity layers. Carter teaches that the ability of these heaters to self-regulate depends on their ability to generate magnetic fields below the Curie temperature of the ferromagnetic layer that contain the current near the surfaces of the high resistivity ferromagnetic layers at temperatures below the Curie temperature. (See Carter, col. 1,11. 15—23). One drawback to these heaters is that they generate magnetic fields of relatively high power levels within the ferromagnetic layers that may result in non-linear reductions in heating efficiency below the Curie temperature. (See Carter, col. 1,11. 25—34). 10. Carter addresses this problem by means of an electric heater including an inner, low resistance, non-magnetic layer 9; a ferromagnetic layer 8; and an outer, high-resistance, non-magnetic layer 7. (See Carter, col. 5,11. 56—59 & Fig. 4). As described by Carter, the “ferromagnetic layer 8 acts as a switch to direct the major portion of the current to the high- resistance region 7 when below the effective Curie temperature or through the low-resistance layer 9 above Curie.” (Carter, col. 3,11. 3—19 & col. 5,11. 59-63). Carter teaches that by selecting an outer layer 7 having desirable 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Appeal 2014-009107 Application 13/411,300 electrical impedance characteristics, the efficiency of the heater is improved. (See Carter, col. 2,11. 2A-29). Tamura 11. Tamura describes a controller for regulating the flow of current through a resistive heating element. (See Tamura, col. 3,11. 14—17). 12. As depicted schematically in Figure 1 of Tamura, the controller alternates between applying a resistive heating current IH and a sensing current Is to the heating element 2. (See Tamura, col. 3,11. 17—20 & 58—67). During the periods in which the controller applies the sensing current Is, the controller calculates an effective electrical resistance Rm of the heating element 2 based on a measurement of the voltage drop across the heating element. (See Tamura, col. 3,11. 20-26 & 62—67). The controller calculates a predicted resistance Rhot based on a linear analytical equation relating Ri,ol to the temperature T of the element. (See Tamura, col. 2,1. 52 — col. 3,1. 5 & col. 3,11. 20—26). The controller controls the temperature of the heater by regulating the resistive heating current IH until the measured resistance Rm matches the predicted resistance Rhot- (See Tamura, col. 3,11. 5—12 & 26—29; & col. 3,1. 67 -col. 4,1. 23). ANALYSIS First Issue We do not sustain the rejection of claims 653—67 and 1066—70 under § 103(a) as being unpatentable over Bouck, Carter and Tamura. Each of independent claims 653, 1069 and 1070 recites a method including the step of providing heat to at least a portion of a subsurface formation by applying 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Appeal 2014-009107 Application 13/411,300 electrical power to a heater including a ferromagnetic conductor, or, in the case of claim 1070, to a plurality of heaters including ferromagnetic conductors. Bouck teaches using an electric heater to coke hydrocarbons near a wellbore in a hydrocarbon-containing formation. Bouck teaches that the details of the heater are not critical. (See FF 3). Carter describes an electric heater including a ferromagnetic conductor but does not describe the use of such a heater in a wellbore. (See generally FF 8—12; see also Br. 13). As such, Carter describes structure that might have been used, or adapted for use, to perform the method taught by Bouck, if one of ordinary skill in the art had reason to do so. The Examiner concludes that it would have been obvious to combine the teachings of Bouck, Carter and Tamura because, [i]n view of Carter, it would have been obvious ... to adapt Bouck . . . [with the] ferromagnetic heater as claimed that [was] well known in the art to provide self-regulating heating; and in view of Tamura, it would have been obvious to adapt with the electrical heater that [was] further controlled to achieve a desired heating temperature as its resistance, any other parameters including the power factors that affect [ed] the temperature of the heating element, [being] measured and compared to the predicted value to maintain the desired heating temperatures at near or below the selected temperature thereof with the controlled flow of the current. (Ans. 3). The Appellants correctly point out that the field of electric heaters “is a vast field that includes the use of electrical heaters for many different applications.” (Br. 13). The Examiner has not proven that one of ordinary skill in the art would have had reason to choose an electric heater having a ferromagnetic conductor, in particular, for use in coking the hydrocarbons near a wellbore, as described in Bouck; or that precise control of the temperature of the heater, as taught by Tamura, would have been a 11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Appeal 2014-009107 Application 13/411,300 significant consideration in carrying out the coking process taught by Bouck. For this reason, we do not sustain this ground of rejection. Second Issue We sustain the rejection of claims 653—55, 660, 661, 664—67 and 1066—70 under § 103(a) as being unpatentable over Wellington, Carter and Tamura. Wellington teaches the use of an electric heater including a ferromagnetic conductor to heat treat hydrocarbons in situ within a coal formation to yield a mixture of relatively high quality hydrocarbon products, hydrogen and other products. (See FF 4—6). In doing so, the heat treatment helps to mobilize these hydrocarbon products for extraction. More specifically, Wellington teaches the use of an electric heater having a ferromagnetic conductor in order to raise the effective electrical resistance of the heating element by confining the current flow to a narrow region near the surface of the ferromagnetic conductor. (See FF 6). Tamura teaches using a controller to control the temperature of an electric heater. (See FF 12). In view of Wellington’s teaching to measure the actual, effective electrical resistance of the heater; and to use an “operating system” to control the temperature increase (See FF 7), one familiar with the teachings of Tamura would have had reason to modify Wellington’s “operating system” to assess an electrical characteristic of the heater, namely, effective electrical resistance, in the subsurface formation; compare the assessed electrical characteristic to predicted behavior for the electrical characteristic; and control the heater based on the comparison. If one of ordinary skill in the art sought to modify Wellington’s heater in this fashion, he or she likely would have experienced the problem 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Appeal 2014-009107 Application 13/411,300 addressed by Carter, namely, difficulty in controlling the current flow through the heater due to the non-linearity of the current flow characteristics through the ferromagnetic conductor. (See FF 9). This is true even if he or she did not operate the heating element at the Curie temperature in order to exploit the temperature limiting capacity of the ferromagnetic conductor. Carter teaches that the current flow characteristics of the ferromagnetic material are non-linear below the Curie temperature. (See id.) Therefore, one familiar with the teachings of Wellington, Tamura and Carter would have had reason to adopt Carter’s solution to the problem. More specifically, he or she would have had reason to modify Wellington’s heater further to include both a ferromagnetic conductor; and an electrical conductor electrically coupled to the ferromagnetic conductor, wherein the ferromagnetic conductor is positioned relative to the electrical conductor such that an electromagnetic field produced by time-varying current flow in the ferromagnetic conductor confines a majority of the flow of the electrical current to the electrical conductor at temperatures below or near a selected temperature. (See FF 10; see also Ans. 6). The Appellants argue that “adapting the heater structures of Carter or Tamura with the teachings of. . . Wellington would require adapting the heater structures of Carter or Tamura to address problems for which the heater structures were not designed.” (Br. 13). This argument mischaracterizes the Examiner’s rejection. The Examiner is not suggesting that one of ordinary skill in the art would have had reason to adapt particular heaters described by Carter or Tamura to the heating of hydrocarbons in a wellbore. Instead, the Examiner proposes modifying Wellington’s heater in view of the teachings of Carter and Tamura. More specifically, it would 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Appeal 2014-009107 Application 13/411,300 have been obvious to modify Wellington’s heater to implement solutions taught by Carter and Tamura to particular problems that Wellington’s heater likely would have faced in service. This is a proper use of the teachings of Carter and Tamura. Third Issue Claim 656 recites the “method of claim 653, wherein the method further comprises assessing the electrical characteristic based on electrical measurements of the heater.” The Appellants argue that “Carter only teaches self- or auto-regulation of the heater based on the inherent properties of the heater. Carter does not have any teaching or provide any suggestion for assessing any electrical characteristic based on electrical measurements of the heater.” (Br. 19). Claim 658 recites the “method of claim 653, wherein the method further comprises assessing the predicted behavior for the electrical characteristic using analytical equations.” The Appellants argue that “Carter does not have any teaching or provide any suggestion for assessing any predicted behavior using analytical equations.” (Br. 20). Tamura provides both teachings. (See FF 12). One familiar with the teachings of Wellington regarding the control of the heating rate would have had reason to combine the teachings of Tamura with those of Wellington. We sustain the rejection of claims 656 and 658 under § 103(a) as being unpatentable over Wellington, Carter and Tamura. Claim 657 recites the “method of claim 653, wherein the method further comprises assessing the predicted behavior for the electrical characteristic using experimental measurements.” Claim 659 recites the “method of claim 653, wherein the method further comprises assessing the 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Appeal 2014-009107 Application 13/411,300 predicted behavior for the electrical characteristic using simulations.” Neither Wellington, nor Carter, nor Tamura teaches these steps. The Examiner concludes that “[i]t would also have been obvious to assess the electrical characteristics behaviors in . . . experimental measurements or simulations as a matter of routine experimentations to provide for such predicted values.” (Ans. 3 & 4). The Examiner has not made sufficient findings or articulated persuasive reasoning to show that a particular course of experimentation would have led one of ordinary skill in the art to use either experimental measurements or simulations to assess the predicted behavior of a heater. We do not sustain the rejection of claims 657 and 659 under § 103(a) as being unpatentable over Wellington, Carter and Tamura. Claim 662 recites the “method of claim 653, wherein controlling the heater comprises controlling the power provided to the heater.” Claim 663 recites the “method of claim 653, wherein controlling the heater comprises controlling the current provided to the heater.” The Appellants argue that “Carter merely describes how current flow switches within the auto regulating heater based on changes with temperature in the properties of the materials used in the heater. Nowhere in the disclosure of Carter does Carter teach or suggest changing or varying of the current or power provided to the auto-regulating heater.” (Br. 21 & 22 (emphasis omitted)). Tamura teaches controlling the current provided to a heater. (See FF 12). Furthermore, for any given heater temperature (that is, for any given electrical resistance), controlling current effectively controls power. (Cf FF 12 (finding that Tamura describes a linear relationship between temperature and resistance, the latter being the ratio between the applied power and the square of the applied current)). Because one of ordinary skill in the art would have had 15 Appeal 2014-009107 Application 13/411,300 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1 2 reason to combine the teachings of Tamura with those of Wellington, we sustain the rejection of claims 662 and 663 under § 103(a) as being unpatentable over Wellington, Carter and Tamura. Fourth Issue We sustain the rejection of claims 653—67 and 1066—70 for non- statutory obviousness-type double patenting over the claims of the ’623 patent, in view of the teachings of Tamura. Claim 1 of the ’623 patent recites: 1. A heater configured to heat a hydrocarbon containing formation, comprising: a ferromagnetic member; an electrical conductor electrically coupled to the ferromagnetic member, the electrical conductor configured to conduct a majority of time-varying electrical current passing through the heater at about 25° C.; wherein the heater is configured to provide a first heat output below the Curie temperature of the ferromagnetic member, and the heater is configured to automatically provide a second heat output approximately at and above the Curie temperature of the ferromagnetic member, the second heat output being reduced compared to the first heat output; wherein the electrical conductor provides a majority of the mechanical strength to support the heater at or near the Curie temperature of the ferromagnetic member; wherein the heater is configured to allow heat to transfer from the heater to a hydrocarbon containing layer in the formation such that heat transfers from the heater to hydrocarbons in the hydrocarbon 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Appeal 2014-009107 Application 13/411,300 containing layer to at least mobilize some hydrocarbons in the layer; and wherein the heater is located in a heater well extending from a surface of the earth through an overburden of the formation and into the hydrocarbon containing layer in the formation. Claim 10 of the ’623 patent recites: 10. The heater of claim 1, wherein the ferromagnetic member is electrically coupled to the electrical conductor such that an electromagnetic field produced by the time-varying electrical current flow in the ferromagnetic member confines a majority of the flow of the time-varying electrical current to the electrical conductor at temperatures below the Curie temperature of the ferromagnetic member. In other words, claims 1 and 10 recite heaters configured to perform each of the steps of claim 653 except: assessing an electrical characteristic of the heater in the subsurface formation; comparing the assessed electrical characteristic to predicted behavior for the electrical characteristic; [and] controlling the heater based on the comparison. Tamura teaches these steps. (See FF 12). The Appellants argue that “Tamura only teaches heaters and does not provide any teaching, suggestion, motivation or objective reason within the reference itself or to one of ordinary skill in the art that would [have led] one of ordinary skill in the art to apply the teachings of Tamura to the field of heating and mobilizing hydrocarbons in a hydrocarbon containing layer in a subsurface formation.” (Br. 23). Both claim 1 of the ’623 patent and, by incorporation, claim 10 of the ’623 patent, recite heaters in the field of heating and mobilizing hydrocarbons in a hydrocarbon containing layer in a 17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Appeal 2014-009107 Application 13/411,300 subsurface formation. Tamura teaches method steps for better controlling such a heater. It would have been obvious to improve the method of use of the heater recited in claims 1 and 10 of the ’623 patent by using the method steps taught by Tamura to control the heating rate of the heater. DECISION The affirmance of the rejection of a claim on any of the grounds specified constitutes a general affirmance of the Examiner on that claim. 37 C.F.R. § 41.50(a)(1). Each claim on appeal is subject to at least one rejection that is herein affirmed. Accordingly, we AFFIRM the Examiner’s decision rejecting claims 653—67 and 1066—70. No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a). See 37 C.F.R. § 1.136(a). AFFIRMED 18 Copy with citationCopy as parenthetical citation