Ex Parte Oliver et alDownload PDFPatent Trial and Appeal BoardNov 15, 201612956709 (P.T.A.B. Nov. 15, 2016) Copy Citation UNITED STA TES p A TENT AND TRADEMARK OFFICE APPLICATION NO. FILING DATE 12/956,709 11/30/2010 25281 7590 11/17/2016 DICKE, BILLIG & CZAJA FIFTH STREET TOWERS 100 SOUTH FIFTH STREET, SUITE 2250 MINNEAPOLIS, MN 55402 FIRST NAMED INVENTOR Dana A. Oliver UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www .uspto.gov ATTORNEY DOCKET NO. CONFIRMATION NO. Ml90.160.102/PD0000278.0l 9841 EXAMINER COUGHLIN, DANIEL F ART UNIT PAPER NUMBER 1619 NOTIFICATION DATE DELIVERY MODE 11/17/2016 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address( es): USPTO.PA TENTS@dbclaw.com dmorris@dbclaw.com DBCLA W-Docket@dbclaw.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte DANA A. OLIVER, MATTHEW J. HALVORSEN, and LEAH KA V ANAGH1 Appeal2014-002989 Application 12/956,709 Technology Center 1600 Before DONALD E. ADAMS, ULRIKE W. JENKS, and JOHN G. NEW, Administrative Patent Judges. JENKS, Administrative Patent Judge. DECISION ON APPEAL This is an appeal under 35 U.S.C. § 134(a) involving claims directed to a method of making a bioresorbable foam product with a preselected in vivo residence time. The Examiner rejects the claims as obvious. We have jurisdiction under 35 U.S.C. § 6(b ). We AFFIRM. 1 According to Appellants, the real party in interest is to Medtronic Xomed, Inc., a Delaware corporation. (App. Br. 3.) Appeal2014-002989 Application 12/956,709 STATEMENT OF THE CASE According to the Specification "[ v ]arious types of sterile packing and stents are used in the medical and surgical fields for keeping tissues apart or preventing adhesion" (Spec. ,-r 3). The use of bioresorbable foams can prevent injury or discomfort associated with "packing and stents [that] have been made from gauzes, microfibers, non-fibrous expandable packing" (id. ,-r 4 ). The Specification explains that the rate of resorption of these foams "is controlled by adjusting the re-suspension shear parameters, the level of crosslinking of the foam ingredients to produce the desired level; the sterilization bombardment must also be controlled in order to control the chain scission caused by such bombardment" (id. ,-r 30). Claims 1-8, 11, 13-18, and 21 are on appeal,2 and can be found in the Claims Appendix of the Appeal Brief. Claim 1 reads as follows: 1. A method of making a flexible bioresorbable foam having a preselectable in-vivo residence time comprising the steps of: preparing a blend consisting of crosslinked collagen blended with a hyaluronic acid component, mixing the blend with water to form a suspension; freezing and lyophilizing the suspension at less than about 0°C to form a foam product; cross linking the foam product to form a crosslinked foam product, bombarding the crosslinked foam product gamma rays or a beam of electrons to sterilize the crosslinked foam product; and further bombarding the crosslinked foam product with gamma rays of a beam of electrons to cause chain scission and 2 Claim 12 has been canceled and claims 9, 10, 19, and 20 are withdrawn (see App. Br. 3). 2 Appeal2014-002989 Application 12/956,709 provide the crosslinked foam product with a preselected in-vivo residence time of between about 5 days and about 14 days. (App. Br. 15, Claims Appendix). Claim 13, the only other independent claim, similarly recites "causing chain scission on the crosslinked product to provide the crosslinked product with a preselected in-vivo residence time of between about 5 days and about 14 days" (id. at 17). Appellants request review of the following rejections: I. claims 1-3, 7, 8, 11, 13, 17, 18, and 21under35 U.S.C. § 103(a) as unpatentable over Yannas '9573 and Gen4 as evidenced by the Free Dictionary;5 II. claims 1, 6, 13, and 16 under 35 U.S.C. § 103(a) as unpatentable over Yannas '957 and Gen as evidenced by the Free Dictionary and further in view of Tate6 and Solchaga;7 and III. claims 1, 4, 5, and 13-15 under 35 U.S.C. § 103(a) as unpatentable over Yannas '957 in view of Gen and Yannas '718. 8 3 Yannas et al., US 4,280,954, issued July 28, 1981 ("Yannas '954"). 4 Gen, US 2003/0091646 Al, published May 15, 2003 ("Gen"). 5 Definition of "foam" by the Free Online Dictionary, http://www.thefreedictionary.com/foam, last accessed Mar. 1, 2012. 6 Tate et al., WO 03/070186 A2, published Aug. 28, 2003 ("Tate"). 7 Solchaga et al., Hyaluronic Acid-Based Polymers as Cell Carriers for Tissue-Engineered Repair of Bone and Cartilage, 17 J. Ortho. Res. 205-213 ( 1999) ("Solchaga"). 8 Yannas et al., US 4,448,718, issued May 15, 1984 ("Yannas '718"). 3 Appeal2014-002989 Application 12/956,709 I. Obviousness over Yannas ;957 and Gen Does the preponderance of evidence of record support the Examiner's conclusion that the claimed method of making a crosslinked collagen- hyaluronic acid product with a preselected in vivo residence time obvious? Findings of Fact We adopt the Examiner's findings of fact and reasoning regarding the scope and content of the prior art as set out in the Final Action9 and Answer. For emphasis only we highlight the following: FF 1. Yannas '954 teaches the production of polymers comprising combining "collagen with a mucopolysaccharide and subsequently covalently crosslinking" these components to create the polymer (Yannas '954, Abstract). "Collagen can be reacted with a mucopolysaccharide in aqueous acidic solutions" (Yannas '954, 5:65- 66; Final Act. 6) FF2. Yannas '954 teaches that resorption rate of the polymer can be adjusted based on the degree of crosslinking between the collagen and the mucopolysaccharide (Yannas '954 8:5-23 ("Covalent crosslinking also serves ... to raising the resistance to resorption of these materials"); Final Act. 5-6). [C]ollagen-mucopolysaccharide composites can be crosslinked to provide any desired degree of increased resistance to resorption over the low degree exhibited by native collagen which is not artificially crosslinked. In fact, the crosslinking can provide essentially complete resistance, if desired. The ability to tailor the degree of resistance to resorption without sacrificing mechanical properties provides a degree of design 9 Office Action mailed Apr. 1, 2013 ("Final Act."). 4 Appeal2014-002989 Application 12/956,709 flexibility for surgical prostheses, etc., heretofore unavailable with any class of resorbable materials. (Yannas '954, 3 :21-30; Final Act. 5). FF3. Yannas '954 teaches the production of crosslinked collagen mucopolysaccharide products that have residence times up to 20 days (Yannas '954, Example 15; Final Act. 6 ("the resorption time for the composite structure ranges from 4 to 20 days (see [Yannas '954] Tables IX, X, Cols. 24-25)). FF4. Yannas '954 teaches that many techniques can be employed to crosslink the material for example by chemical, radiation, and dehydrothermal means (Yannas '954, 3:21-30; Ans. 5) Yannas '954 recognizes that these "composites are being sterilized at the time they are crosslinked" (Yannas '954, 8:34-36). "Covalent bonding could be effected by a radiation grafting copolymerization technique using, for example, y -radiation from a cobalt-60 source" (Yannas '954, 11 :58-60; Ans. 5) FF5. Gen teaches medical materials made up of bio-absorbable and decomposed polymer that "include natural polymers selecting of collagen, gelatin, chitin, chitosan, silk, cellulose, hyaluronic acid" (Gen i-f 26; Final Act. 6). FF6. Gen teaches sterilizing medical polymer materials using "y ray coming from 6°Co and electron beam" (Gen i-f 10; Final Act. 6). Gen teaches: Radiation exposed effects on the polymer materials are distinguished by cross-linking and collapse of the polymer chains, independent on irradiated rate, but proportional to irradiated dose over wide range. Cross-linking is defined that radicals are generated by irradiation process, in which new 5 Appeal2014-002989 Application 12/956,709 connections are generated inner- and intra- polymer molecules, molecular weight of the polymer finally increases until infinity, and the cross-linked polymer is insoluble in all kinds of solvents. On the other hand, the collapse of the polymer is defined that polymers happen to deteriorate their molecular weight and mechanical properties, because the polymer chains are cut by irradiation. (Gen i-f 13; Final Act. 6.) FF7. Gen teaches: even crosslinked type polymers happen inevitably to deteriorate mechanical properties similar to the collapsed type because the both polymer chains are generated radicals and cut by irradiation. Therefore, even polyethylene of easiest crosslinked polymer by radiation happens to deteriorate mechanical properties by time passage after irradiation. It is because radicals generated by irradiation do not extinct in short time, but remain long time as free radicals in raw material and cause to cut polymer chain by reacting with oxygen by passage time. (Gen i-f 14) Principle of Law "The combination of familiar elements according to known methods is likely to be obvious when it does no more than yield predictable results." KSR Int'l Co. v. Teleflex Inc., 550 U.S. 398, 416 (2007). If a person of ordinary skill can implement a predictable variation,§ 103 likely bars its patentability. For the same reason, if a technique has been used to improve one device, and a person of ordinary skill in the art would recognize that it would improve similar devices in the same way, using the technique is obvious unless its actual application is beyond his or her skill. Id. at 41 7. It is proper to "take account of the inferences and creative steps that a person of ordinary skill in the art would employ." Id. at 418. See also 6 Appeal2014-002989 Application 12/956,709 id. at 421 ("A person of ordinary skill is also a person of ordinary creativity, not an automaton."). Analysis The Examiner finds that Yannas '957 recognizes that crosslinking of the polymer affects the residence time of the polymer in vivo (see Final Act. 5 ("crosslinking the mixture ... , in order to achieve controlled resistance of the cross-linked materials to resorption when used in vivo"), 8; FFI & FF2.) The Examiner finds that "Yannas '954 expressly teaches a nexus between cross-linking of the collagen/mucopolysaccharide mixture and in vivo residence times of the composite material, making the connection between greater extent of cross-linking and enhanced resistance to resorption" (Ans. 3). The Examiner, however, acknowledges that Yannas '954 does not exemplify "freeze-drying or lyophilization of a mixture of collagen and ... hyaluronic acid .... nor the use of gamma-irradiation to control the extent of cross-linking and, therefore, in vivo residence time of the implanted composite materials" (Final Act. 6). In other words, Yannas '954 discloses the use and application of the individual components, the reference just does not exemplify a collagen hyaluronic acid polymer. The Examiner finds, and Appellants do not contest, that Gen "expressly teaches the use of chain scission through irradiation and its effect on collagen cross-linking and, ultimately, all of the physicochemical properties of collagen-based constructs" (Ans. 2; see App. Br. 9 ("Gen describes that the irradiation can cut polymer chains, which deteriorates the mechanical properties of the product")). 7 Appeal2014-002989 Application 12/956,709 We agree with the Examiner's that the ordinary artisan of ordinary creativity familiar with the production of biopolymers for use as implants would have known to balance between the production of the crosslinked product with the breakdown of the crosslinkages in order to arrive at a polymer with the desired residence time (see Ans. 3; FF1-FF7). The art teaches that "the extent of crosslinking was known to be correlated with in vivo residence times ... and the duration of exposure to sterilizing radiation was recognized as affecting collapse and degradation of the polymer materials due to cutting of the polymer chains by the radiation (e.g., chain scission)" (Ans. 3; FF6). Applying the KSR standard of obviousness to the findings of fact, we agree with the Examiner's conclusion: that it would have been prima facie obvious to one of ordinary skill in the art at the time of the invention to influence in vivo residence times of between 4 and 20 days through control of crosslinking via manipulating the balance between physicochemical crosslinking and a limited breakdown of covalent crosslinking (chain scission) through y= irradiation as taught by Yannas '954 and Gen. (Ans. 3, emphasis omitted). Here, the combination of references provides the "predictable use of prior art elements according to their established functions." KSR, 550 U.S. at 417. We have reviewed Appellants' contentions that the Examiner erred in rejecting the claims as obvious over the cited art (App. Br. 7-10). We disagree with Appellants' contentions and adopt the findings, conclusions, and responses to Appellants arguments as set forth in the Examiner's Answer and the Final Action. For emphasis, we highlight and address the following: 8 Appeal2014-002989 Application 12/956,709 Appellants contend that it is chain scission and only the chain scission that determines the residence time of their crosslinked product. Specifically, Appellants contend that the claim requires that the gamma ray "bombardment was selectively continued for more than the duration needed to achieve sterilization" (App. Br. 9). (App. Br. 9, see also Reply Br. 3("the Examiner has failed to provide a suggestion or motivation why a person of ordinary skill in the art would have performed chain scission on the crosslinked product to increase the solubility of the crosslinked product and thereby decrease the in-vivo residence time")). The phrase at issue is "and further bombarding the crosslinked foam product with gamma rays of a beam of electrons to cause chain scission and provide the crosslinked foam product with a preselected in-vivo residence time of between about 5 days and about 14 days" as recited in claim 1. We understand that "further"10 can be interpreted to mean in "addition to," however, it could also be interpreted to mean "to a greater degree or extent" or to "promote." "[D]uring examination proceedings, claims are given their broadest reasonable interpretation consistent with the specification." In re Hyatt, 211F.3d1367, 1372 (Fed. Cir. 2000). Here, the Specification does not support Appellants interpretation that gamma ray bombardment is separate and distinct step from the gamma ray bombardment used for sterilization. The Specification provides that "[a ]fter crosslinking, the foam is then ready for compression, packaging and sterilization, typically by bombardment with gamma rays or electron beam bombardment. The bombardment both kills bacteria and performs chain scission on the foam." 10 Definition of "further" by The Free Dictionary, http://www.thefreedictionary.com/further, last accessed Nov. 8, 2016. 9 Appeal2014-002989 Application 12/956,709 (Spec. il 36). Specifically, the Specification explains that it is the combination of several factors: the re-suspension shear parameters, the level of crosslinking, and the sterilization bombardment all, contribute to the residence time of the foam product (id. i-f 30). We find that the limitation "and further bombarding the crosslinked foam product" is reasonably interpreted to encompass the gamma ray bombardment required to the extent of or to promote sterilization and does not require bombardment that is additional to the level required for sterilization. Based on this interpretation we agree with the Examiner that Appellants' arguments are "not found persuasive because the extent of crosslinking was known to be correlated with in vivo residence times (Y annas '954, supra), and the duration of exposure to sterilizing radiation was recognized as affecting collapse and degradation of the polymer materials due to cutting of the polymer chains by the radiation (e.g., chain scission)" (Ans. 3; see FF1-FF7). We recognize, but are not persuaded by, Appellants contention that "[t]he Examiner has failed to provide a suggestion or motivation why a person of ordinary skill in the art would have performed chain scission on the crosslinked product to increase the solubility of the crosslinked and thereby decrease residence time" (Reply Br. 3). As acknowledged by the Examiner, Yannas '954 does not disclose adjusting crosslinking in the product using gamma radiation (Final Act. 6). The Examiner relies on the teaching of Gen to teach that gamma radiation effects the polymer chain due to cutting of the polymer (id.). "It is a general rule that merely discovering and claiming a new benefit of an old process cannot render the process again patentable." In re Woodruff, 919 F. 2d 1575, 1578 (Fed. Cir. 1990). Gen 10 Appeal2014-002989 Application 12/956,709 teaches that gamma radiation achieves both the crosslinking and cutting of the polymer chain (FF5-FF7). Here, the old process is the use of gamma radiation to sterilize the product, this process would also cause chain cutting that would have an effect on the residence time of the polymer in vivo. We agree with the Examiner's conclusion that arriving at an "in vivo residence times of between 4 and 20 days through control of crosslinking via manipulating the balance between physicochemical crosslinking and a limited breakdown of covalent crosslinking (chain scission) through y- irradiation" is obvious (Ans. 3). In other words, the in vivo residence time is ultimately dependent on the level of crosslinking in the product regardless of how the level crosslinking is achieved. The fact that the crosslinked end product can be affected by multiple processes does not render any one process less obvious over the other. We agree with the Examiner's conclusion that it is the balance between the production of the crosslinkages and any crosslinkage loss as a byproduct of sterilization that ultimately determines the in vivo residence time of the final product. We conclude that the evidence cited by the Examiner supports a prima facie case of obviousness with respect to claim 1, and Appellants have not provided sufficient rebuttal evidence or evidence of secondary considerations that outweighs the evidence supporting the prima facie case. As Appellants do not argue the claims separately, claims 2, 3, 7, 8, 11, 13, 17, 18, and 21 fall with claim 1. 37 C.F.R. § 41.37 (c)(l)(iv). II. Obviousness over Yannas '957, Gen, Tate, and Solchaga With respect to this rejection, Appellants rely on the same arguments relied upon with respect to Yannas '957 and Gen, discussed above. (App. 11 Appeal2014-002989 Application 12/956,709 Br. 12; see Reply Br. 3--4.) Appellants contend that "[n]either Tate nor Solchaga teach or suggest the use of chain scission alone or in conjunction with controlling in vivo residence time of a bioresorbable foam" and thereby do not make of for the deficiency of Yannas '957 and Gen, (App. Br. 11 ). We are unpersuaded for the same the reasons discussed above, and find that the Examiner has established a prima facie showing of obviousness with respect to claims 1 and 13, which Appellants have failed to rebut. Accordingly, we affirm the rejection of these claim 1, 6, 13, and 16 for the reason set out by the Examiner in the Final Action and Answer. III. Obviousness over Yannas '957, Gen, and Yannas '718 With respect to this rejection, Appellants rely on the same arguments relied upon with respect to Yannas '957 and Gen, discussed above. (App. Br. 12; see Reply Br. 3--4.) Appellants contend that "Yannas '718 does not teach or suggest the use of chains cission alone or in conjunction with controlling in-vivo residence time of a bioresorbable foam" and thereby do not make of for the deficiency ofYannas '957 and Gen, (App. Br. 13). We are unpersuaded for the same the reasons discussed above, and find that the Examiner has established a prima facie showing of obviousness with respect to claims 1 and 13, which Appellants have failed to rebut. Accordingly, we affirm the rejection of these claim 1, 4, 5, 13-16 for the reason set out by the Examiner in the Final Action and Answer. 12 Appeal2014-002989 Application 12/956,709 SUMMARY We affirm the rejection of all claims. TIME PERIOD FOR RESPONSE No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a). AFFIRMED 13 * * Notice of References Cited Documeni Number Country Code-Nun1ber-Kind Code A US- B US- c US- D US- E US- F US- G US· H US- US- J US- K US- L US- M US- N 0 p Q R s T Document Number Country Code-Number-Kind Code Date MM-YYYY Date MM-YYYY Application/Control No. l 2J956,709 Examiner U.S. PATENT DOCUMENTS Name FOREIGN PATENT DOCUMENTS Couniry NON-PATENT DOCUMENTS Name Appiicant(s)IPatent Under Patent Appeal No. 2014-002989 Art Unit l 1619 I Page 1 of1 Classifica1ion Classifica1ion * Include as applicable: Au1hor, Tille Date. Pub!isher. Edition or Volume, Pe1iinen1 Pages) u The Free Dictionary, http://www.thefreedictionary.com/further, last accessed Nov. 8, 2016. v w x *!\copy of this t"eference :snot be1n9 furnished wnn tn:s Off;ce act:on (See MPEP § 707.05(a).) Dates in MM-YVYY forrna.t are publication dates. Classifications n1ay be US or foreign. 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