Ex Parte Mantelle et alDownload PDFPatent Trial and Appeal BoardMay 9, 201713962464 (P.T.A.B. May. 9, 2017) Copy Citation United States Patent and Trademark Office UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O.Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 13/962,464 08/08/2013 Juan Mantelle 041457-1018 1715 22428 7590 05/11/2017 Foley & Lardner LLP 3000 K STREET N.W. SUITE 600 WASHINGTON, DC 20007-5109 EXAMINER ARNOLD, ERNST V ART UNIT PAPER NUMBER 1613 NOTIFICATION DATE DELIVERY MODE 05/11/2017 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): ipdocketing @ foley. com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte JUAN MANTELLE, TERESE A. DIXON, and DAVID KANIOS Appeal 2015-004605 Application 13/962,464 Technology Center 1600 Before FRANCISCO C. PRATS, JEFFREY N. FREDMAN, and RYAN H. FLAX, Administrative Patent Judges. FREDMAN, Administrative Patent Judge. DECISION ON APPEAL This is an appeal1 under 35 U.S.C. § 134 involving claims to a composition for topical application of methylphenidate. The Examiner rejected the claims as failing to comply with the written description rejection and as obvious. We have jurisdiction under 35 U.S.C. § 6(b). We reverse and enter a new ground of rejection. Statement of the Case Background A “controlled release tablet of methylphenidate . . . which was designed to eliminate the need for multiple administrations of a tablet during 1 Appellants identify the Real Party in Interest as Noven Pharmaceuticals, Inc. (see App. Br. 3). Appeal 2015-004605 Application 13/962,464 the school day for children and reduce dosing to either once or twice a day, falls short of providing effective treatment for a significant portion of the patient’s waking hours” (Spec. 1—2). “Topical application of drugs provides many advantages over conventional oral administration” (Spec. 2). A “new topical application system whereby delivery of the active substance, herein methylphenidate, achieves substantially zero-order kinetics over a time period of at least 10 hours has been developed” (Spec. 4). The Claims Claims 1—6 are on appeal. Independent claim 1 is representative and reads as follows: 1. A composition for topical application of methylphenidate comprising methylphenidate and a pharmaceutically acceptable adhesive carrier in a flexible, finite system, wherein the methylphenidate is present in an amount sufficient to achieve substantially zero order kinetics for delivery to the skin or mucosa of a patient in need thereof over a period of time at least 10 hours, wherein the proportion of methylphenidate : silicone adhesive : acrylic adhesive (wt % dry) is about 5-30 : 0-70 : 40-90, respectively, and wherein the composition is substantially free of ritalinic acid at the time of manufacture. The issues A. The Examiner rejected claims 1—6 under 35 U.S.C. § 112 (a) as failing to comply with the written description requirement (Final Act. 3—5). B. The Examiner rejected claims 1—6 under 35 U.S.C. § 103(a) as obvious over Mantelle ’2112 and Mantelle ’7053 (Final Act. 14—17). 2 Mantelle et al., US 6,348,211 Bl, issued Feb. 19, 2002. 2 Appeal 2015-004605 Application 13/962,464 C. The Examiner rejected claims 1—6 under 35 U.S.C. § 103(a) as obvious over Quan,4 Prashad,5 and Dimas6 (Final Act. 7—12). A. 35 U.S.C. § 112(a), written description The Examiner finds “Claims 1 -3 introduce new matter as the claim recites the limitation 40-90; 40-80 and 40-90, respectively, for the amount of acrylic adhesive wt% dry. There is no support in the specification for this limitation” (Final Act. 4). The Examiner contends “Applicant is attempting to define a new range from a prior range and a data point from an example to create a new subrange” (Id. at 4—5). Appellants contend the Examiner’s Answer recognizes at page 6 that the 40% and 90% end points of the range at issue are supported by different examples! In view of this disclosure, and as set forth in the Appeal Brief, the situation at hand is analogous to the claims at issue in In re Wertheim that were found to satisfy the written description requirement. (Reply Br. 3). The issue with respect to this rejection is: Does the evidence of record support the Examiner’s conclusion that the range of acrylic adhesive from 40—90 wt% dry as required by claim 1 represents new matter? 3 Mantelle et al., US 6,210,705 Bl, issued Apr. 3, 2001. 4 Quan et al., US 5,601,839, issued Feb. 11, 1997. 5 Prashad et al., The First Enantioselective Synthesis of (2R,2R)-threo-(+)~ Methylphenidate Hydrochloride, 64 J. Organic Chem. 1750—53 (1999). 6 Dimas et al., Effect of Several Factors on the Mechanical Properties of Pressure-Sensitive Adhesives Used in Transdermal Therapeutic Systems, 1 AAPS PharmsciTech (2000) (We number the pages sequentially 1—7). 3 Appeal 2015-004605 Application 13/962,464 Findings of Fact 1. Original claim 1 recites “wherein the proportion of methylphenidate : silicone adhesive : acrylic adhesive (wt % dry) is about 5- 30 : 0-70 : 0-90, respectively” (Spec. 19, claim 1). 2. Original claim 2 recites “wherein the proportion of methylphenidate : silicone adhesive : acrylic adhesive (wt % dry) is about 5- 30 : 0-70 : 0-80, respectively” (Spec. 19, claim 2). 3. The Specification teaches the “weights percentages in the examples are based on dry weight of the system” (Spec. 14). 4. The Specification teaches, in Example 2, that a “composition was prepared from 30 Wt% methylphenidate base, 40wt% Duro-Tak 87- 2296 and 30wt% Bio-PSA X7-4403” where Duro-Tak 87-2296 is an acrylic adhesive (Spec. 15). 5. The table on page 17 of the Specification is reproduced, in part, below: Example (%vv/w cm a dry basis) 10 n 12 13 14 22 Duro-Tak £7-4194 (Acrylic adhesive) 20 50 20 40 The table reports the amounts of components used in various topical delivery systems (see Spec. 17). Principles of Law “[I]n light of the description of the invention as employing solids contents within the range of 25-60% along with specific embodiments of 4 Appeal 2015-004605 Application 13/962,464 36% and 50%, we are of the opinion that, as a factual matter, persons skilled in the art would consider processes employing a 35-60% solids content range to be part of appellants’ invention.” In re Wertheim, 541 F.2d 257, 265 (CCPA 1976). Analysis We find that Appellants have the better position. The Specification teaches ranges for the acrylic adhesive, on a weight dry percentage basis, between 0 and either 80 or 90 in the original claims (FF 1—2). The Specification teaches three additional specific values for acrylic adhesive, on a weight dry percentage basis (FF 3), including 20, 30, and 40 (FF 4—5). We agree with Appellants that this tracks the Wertheim fact pattern and reasonably provides support for the subgenus range of 40-90 recited in claim 1. Conclusion of Law The evidence of record does not support the Examiner’s conclusion that the range of acrylic adhesive from 40-90 wt% dry as required by claim 1 represents new matter. B. 35 U.S.C. § 103(a) over Mantelle ’211 andMantelle ’705 The Examiner states “Appellant correctly notes that this rejection hinges upon the written description rejection because if the written description rejection is reversed then this rejection must also be reversed given the priority dates because the two Mantelle patents would no longer be prior art” (Ans. 5). Therefore, because we reverse the written description 5 Appeal 2015-004605 Application 13/962,464 rejection, we necessarily also reverse this obviousness rejection because the Mantelle patents are not prior art. C. 35 U.S.C. § 103(a) over Quan, Prashad, and Dimas Appellants contend “a person of ordinary skill in the art would not have expected methylphenidate and oxybutynin to exhibit similar pharmacokinetic properties from similar adhesive carrier compositions, but instead would have expected them to exhibit different properties” {Id.). Appellants rely on the Nguyen Declaration I7 for a finding that: a person working in the field of transdermal drug delivery at the time of the 1997 priority date of the Application (or any time since) would not have expected methylphenidate and oxybutynin to exhibit similar flux properties from similar adhesive carrier compositions, but instead would have expected them to exhibit different flux properties. (App. Br. 16; cf Nguyen Decl. 18). The Examiner responds to the Nguyen Declarations by stating there are at least three flaws. 1. It is unknown what components are in Daytrana. 2. No other combinations of acrylics and silicones have been provided to demonstrate that all acrylics and silicones can achieve the results. 3. The claims are not commensurate in scope with the unknown Daytrana composition that has achieved the results. (Ans. 4). 7 Declaration of Dr. Viet Nguyen, dated Jan. 22, 2014 (“Nguyen Decl. I”). 6 Appeal 2015-004605 Application 13/962,464 We find that Appellants have the better position because the Examiner addresses the Nguyen Decls. I and II8 regarding unexpected results, but the Declarations were not submitted for that reason. The Examiner does not address or persuasively explain why Quan would have provided a reasonable expectation of success in light of the Declaration concerns (cf Reply Br. 4 “the data at issue were not submitted to establish ‘unexpected results,’ but rather to demonstrate the high level of unpredictability in the art”). Therefore, the Examiner has not satisfied the burden of establishing a prima facie case of obviousness. We therefore reverse this rejection. D. New Ground of Rejection9 Under the provisions of 37 C.F.R. § 41.50(b), we enter the following new ground of rejection. Claims 1—6 are rejected under 35 U.S.C. § 103(a) as obvious over Miranda,10 Baker,11 Prashad, and Quan. Findings of Fact 6. Miranda teaches “a transdermal drug delivery system wherein a blend of at least two polymers . . . permits increased loading of a drug and 8 Declaration of Dr. Viet Nguyen, dated Mar. 3, 2014 (“Nguyen Decl. II”). 9 “Should the Board have knowledge of any grounds not involved in the appeal for rejecting any pending claim, it may include in its opinion a statement to that effect.” 37 C.F.R. § 41.50(b). We note that the instant application is related to Appeals 2010-000114 and 2013-008738 in which the Board previously affirmed rejections based on Miranda and Baker. 10 Miranda et al, US 6,656,286, issued Aug. 12, 1997. 11 Baker et al., US 5,874,090, issued Feb. 23, 1999. 7 Appeal 2015-004605 Application 13/962,464 adjusts the solubility of a drug in the blend and thereby modulates the delivery of the drug from the system and through the dermis” (Miranda 2:52-57). 7. Miranda teaches “the transdermal permeation rate of a drug from the multiple polymer adhesive system can be selectively modulated by adjusting the solubility of the drug in the device. As used herein, the term ‘transdermal permeation rate’ means the rate of passage of the drug through the skin” (Miranda 7:14—19). 8. Miranda teaches the “transdermal permeation rate is also controlled by varying the relative proportions of the polymers comprising the multiple polymer adhesive system” (Miranda 9:8—10). 9. Miranda teaches that: Those skilled in the art can readily determine the rate of delivery of drugs from the multiple polymer adhesive system in order to select suitable combinations of polymers and drug for a particular application. Various techniques can be used to determine the rate of delivery of the drug from the polymer. Illustratively, the rate of delivery can be determined by measuring the transfer of drug from one chamber to another through cadaver skin over time, and calculating, from the obtained data, the drug delivery or flux rate. (Miranda 9:25—33). 10. Miranda teaches, in a “preferred embodiment of the invention, the multiple polymer adhesive system comprises a pressure-sensitive adhesive blend of an acrylic polymer, a silicone polymer ... the acrylic- based polymer and silicone-based polymer are preferably in a ratio by weight, respectively, from about 2:98 to about 96:4” (Miranda 34-42). 8 Appeal 2015-004605 Application 13/962,464 11. Miranda teaches: “Suitable acrylic adhesives are commercially available and include the polyacrylate adhesives sold under the trademarks Duro-Tak 80-1194, Duro-Tak 80-1196, and Duro-Tak 15-1197” (Miranda 11:13-16). 12. Miranda teaches: “Suitable silicone pressure-sensitive adhesives are commercially available and include the silicone adhesives sold under the trademarks BIO-PSA X7-3027, BIO-PSA X7-4503, BIO-PSA X7- 4603, BIO-PSA X7-4301, BIO-PSA X7-4303, BIO-PSA X7-4919, BIO- PSA X7-2685, and BIO-PSA X7-3122” (Miranda 11:48-53). 13. Miranda teaches the “concentration by weight of the drug in the transdermal drug delivery system is preferably about 0.1 to about 50 percent” (Miranda 10:14—16). 14. Miranda teaches the use of methylphenidate and claim 50 of Miranda is reproduced below: 50. The transdermal drug delivery system of claim 49, wherein the drug is nicotine, methylphenidate and tacrine. (Miranda 64:10-11; cf. Miranda, 28:7). 15. Miranda teaches: The amount of drug to be incorporated in the composition varies depending on the particular drug, the desired therapeutic effect, and the time span for which the device is to provide therapy. For most drugs, the passage of the drugs through the skin will be the rate-limiting step in delivery. Thus, the amount of drug and the rate of release is typically adjusted so as to provide transdermal delivery characterized by a zero order time dependency for a prolonged period of time. (Miranda 32:51—59). 9 Appeal 2015-004605 Application 13/962,464 16. Figure 16 of Miranda is reproduced below: FIG. 16 15-S ,F 'B- £XAiSPL£4S / /__ AVEHASEaUX i / i ugi / EXAMPLE 44 / —........ A—— UE; his ; -A : O EXAMPLE 44 □ EXX«?L£45 A EsSiadwm’* “FIG. 16 shows the average flux of estradiol for two compositions of this invention containing a soluble PVP” (Miranda, col. 6,11. 11—12). 17. Baker teaches that “[mjethylphenidate is a known drug . . . used primarily to treat hyperactive children” (Baker, col. 1,11. 9—10). 18. Baker teaches “nominal dose levels of racemate: 1.5, 3, 4.5 or 6 mg base/kg body weight” (Baker, col. 3,11. 2—3). 19. Baker teaches that “a serum level of [methylphenidine] can be attained that is at least 50% of Cmax, over a period of at least 8 hours, e.g. 8— 16, 8-12 or 8-10 hours” (Baker, col. 2,11. 28-31). 20. Prashad teaches “a novel and the first enantioselective synthesis of (IR,2 7^-t/zreo-(+)-methylphenidate hydrochloride with > 99% optical purity in a total of nine steps and 13.0% overall yield starting from phenylacetic acid” (Prashad 1752, col. 1). 21. Prashad teaches “an enantioselective synthesis of [methylphenidate] that is suitable for manufacturing of this drug substance on a commercial scale” (Prashad 1750, col. 1). 10 Appeal 2015-004605 Application 13/962,464 22. Quan teaches “to provide a composition and a method for enhancing percutaneous delivery of a basic drug through the skin or mucosa” (Quan 3:32—34). 23. Quan teaches a formulation comprising 60% adhesive acrylic copolymer and 20% oxybutynin drug (Quan 9:64, Table 2). 24. Quan teaches the composition of Formulation 5-K, reproduced below: Formulation 5-K Methy Ipheni d ate 0.1—1.0% (Quan 12:55-58). Principles of Law “[W]here the general conditions of a claim are disclosed in the prior art, it is not inventive to discover the optimum or workable ranges by routine experimentation.” In re Aller, 220 F.2d 454, 456 (CCPA 1955). “Obviousness does not require absolute predictability of success . . . all that is required is a reasonable expectation of success. ” In re Kubin, 561 F.3d 1351, 1360 (Fed. Cir. 2009). Analysis Miranda teaches topical transdermal drug delivery compositions (FF 6). Miranda teaches transdermal compositions comprising methylphenidate (FF 14) in an amount range of 0.1 to about 50 percent (FF 13) that fully overlaps the claimed range of 5 to 30 percent. Miranda teaches the use of two polymers, silicone adhesives and acrylic adhesives (FF 10-12) in amount ranges of 2 to 96 percent for acrylic adhesives and 4 to 98 percent Silicone Adhesive Triacedn 94.0-97.4% 2.5-5.0% 11 Appeal 2015-004605 Application 13/962,464 for silicone adhesives that fully overlap the 0 to 70 percent claimed range for silicone adhesives and 40 to 90 percent claimed range for acrylic adhesives (FF 10). Miranda specifically teaches optimization, teaching that delivery rates “can be selectively modulated by adjusting the solubility of the drug” (FF 7) or “by varying the relative proportions of the polymers” (FF 8). Miranda further suggests optimizing to obtain zero order kinetics, teaching that “the amount of drug and the rate of release is typically adjusted so as to provide transdermal delivery characterized by a zero order time dependency for a prolonged period of time” (FF 15). Miranda does not expressly teach delivery for 10 hours, that the composition is free of ritalinic acid, or exemplify methylphenidate transdermal compositions. Baker teaches reasons to use methylphenidate and teaches that the doses may be optimized based on parameters including body weight (FF 17— 18) and teaches optimization of delivery times in a range of 8—16 hours that overlaps the claimed delivery period (FF 19). Prashad evidences that methylphenidate may be 99% pure (FF 20) and is “suitable for manufacturing of this drug substance on a commercial scale” (FF 21). Quan exemplifies a transdermal delivery system comprising methylphenidate and silicone polymers (FF 24) and suggests the use of acrylic adhesive polymers (FF 23). Applying the KSR standard of obviousness to the findings of fact, we conclude that the ordinary artisan would have found obvious a transdermal 12 Appeal 2015-004605 Application 13/962,464 patch composition comprising methylphenidate, an acrylic polymer, and a silicone polymer because Miranda suggests each of these components in amounts overlapping the claimed ranges as well as optimization of the amounts in order to obtain zero order kinetics (FF 7—15). Moreover, Baker teaches delivery time periods overlapping the claims (FF 19) while Prashad teaches pure methylphenidate for use in manufactured products (FF 20-21). Therefore, the combination of these components is merely a “predictable use of prior art elements according to their established functions.” KSR, 550 U.S. at 417. Moreover, the broad ranges recited in claim 1 fall within the ranges disclosed by Miranda, and “discovery of an optimum value of a result effective variable in a known process is ordinarily within the skill of the art.” In re Boesch, 617 F.2d 272, 276 (CCPA 1980). With regard to claim 2, Miranda’s range of 2 to 96 percent for acrylic adhesives (FF 10) also overlaps the 40 to 80 percent range recited. With regard to claim 3, Baker teaches dose levels within the deliver rates recited in the claim (FF 19) and Miranda recognizes the optimizability of dose levels (FF 9, 15). With regard to claims 4—6, Miranda teaches a range of acrylic adhesive polymers from 2 to 96 percent that overlaps the recited range (FF 10). We note that Appellants provide no evidence of secondary consideration, such as unexpected results, that would need to be weighed with the prima facie case of obviousness. We will address Appellants’ primary argument, that “there would have been no reasonable expectation that the oxybutynin of Quan’s 13 Appeal 2015-004605 Application 13/962,464 examples could be replaced with methylphenidate to arrive at a methylphenidate composition that achieves the pharmacokinetics recited in the claims” (App. Br. 19). We have considered the Nguyen Declarations I and II, as well as Appellants’ arguments regarding a reasonable expectation of success, but do not find these arguments persuasive relative to the teachings of Miranda, Baker, Prashad, and Quan. The Nguyen Decl. I states “that a drug flux that is therapeutically effective for oxybutynin would not be expected to be therapeutically effective for methylphenidate” (Nguyen Decl. 119). Similarly, the Nguyen Decl. II states “a person of ordinary skill in the field would not have expected to be able to simply replace oxybutynin with methylphenidate and arrive at a therapeutically effective methylphenidate product” (Nguyen Decl. I1112). While the Nguyen Declarations may demonstrate that simple substitution of methylphenidate for oxybutynin would not result in the claimed pharmacokinetics, these declarations do not rebut Miranda’s teaching that the pharmacokinetic delivery time is an optimizable variable, specifically teaching that the “amount of drug to be incorporated in the composition varies depending on . . . the time span for which the device is to provide therapy” (FF 15). Miranda suggests zero order kinetics (FF 15). Moreover, Figure 16 of Miranda demonstrates release of drug from a transdermal delivery device over time periods exceeding 10 hours (FF 16). Even when weighed against the Nguyen Declarations, these teachings of Miranda, along with Miranda’s further teachings regarding routine 14 Appeal 2015-004605 Application 13/962,464 optimization of the drug and polymer components (FF 7—9) and Baker’s teaching to deliver methylphenidate for up to 16 hours (FF 19), provide a reasonable expectation of success in optimizing methylphenidate delivery using acrylic and silicone polymers with zero order kinetics over 10 hours (FF 6—24). Kubin stated that, “[responding to concerns about uncertainty in the prior art influencing the purported success of the claimed combination, this court [in O’Farrell] stated: ‘[o]bviousness does not require absolute predictability of success ... all that is required is a reasonable expectation of success.'’” In re Kubin, 561 F.3d 1351, 1360 (Fed. Cir. 2009) (citing In re O’Farrell, 853 F.2d 894, 903-904 (Fed. Cir. 1988)). SUMMARY In summary, we reverse the rejection of claims 1—6 under 35 U.S.C. § 112 (a) as failing to comply with the written description requirement. We reverse the rejection of claims 1—6 under 35 U.S.C. § 103(a) as obvious over Mantelle ’211 and Mantelle ’705. We reverse the rejection of claims 1—6 under 35 U.S.C. § 103(a) as obvious over Quan, Prashad, and Dimas. We newly reject claims 1—6 under 35 U.S.C. § 103(a) as obvious over Miranda, Baker, Prashad, and Quan. This decision contains a new ground of rejection pursuant to 37 C.F.R. § 41.50(b). Section 41.50(b) provides “[a] new ground of rejection pursuant to this paragraph shall not be considered final for judicial review.” Section 41.50(b) also provides: 15 Appeal 2015-004605 Application 13/962,464 When the Board enters such a non-final decision, the appellant, within two months from the date of the decision, must exercise one of the following two options with respect to the new ground of rejection to avoid termination of the appeal as to the rejected claims: (1) Reopen prosecution. Submit an appropriate amendment of the claims so rejected or new Evidence relating to the claims so rejected, or both, and have the matter reconsidered by the examiner, in which event the prosecution will be remanded to the examiner. The new ground of rejection is binding upon the examiner unless an amendment or new Evidence not previously of Record is made which, in the opinion of the examiner, overcomes the new ground of rejection designated in the decision. Should the examiner reject the claims, appellant may again appeal to the Board pursuant to this subpart. (2) Request rehearing. Request that the proceeding be reheard under § 41.52 by the Board upon the same Record. The request for rehearing must address any new ground of rejection and state with particularity the points believed to have been misapprehended or overlooked in entering the new ground of rejection and also state all other grounds upon which rehearing is sought. Further guidance on responding to a new ground of rejection can be found in the Manual of Patent Examining Procedure § 1214.01. REVERSED: 37 C.F.R, $ 41.50(b) 16 Copy with citationCopy as parenthetical citation