Ex Parte KomistekDownload PDFPatent Trial and Appeal BoardNov 28, 201813466944 (P.T.A.B. Nov. 28, 2018) Copy Citation UNITED STA TES p A TENT AND TRADEMARK OFFICE APPLICATION NO. FILING DATE FIRST NAMED INVENTOR 13/466,944 05/08/2012 Richard D. Komistek 23643 7590 11/30/2018 Barnes & Thornburg LLP (IN) 11 S. Meridian Street Indianapolis, IN 46204 UNITED ST A TES OF AMERICA UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www .uspto.gov ATTORNEY DOCKET NO. CONFIRMATION NO. 265280-224334 7212 EXAMINER WILLSE, DAVID H ART UNIT PAPER NUMBER 3774 NOTIFICATION DATE DELIVERY MODE 11/30/2018 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): INDocket@btlaw.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte RICHARD D. KOMISTEK 1 Appeal2017-011572 Application 13/466,944 Technology Center 3700 Before JAMES A. WORTH, TA WEN CHANG, and TIMOTHY G. MAJORS, Administrative Patent Judges. CHANG, Administrative Patent Judge. DECISION ON APPEAL This is an appeal under 35 U.S.C. § 134(a) involving claims to a prosthetic femoral component, which have been rejected as anticipated and obvious. We have jurisdiction under 35 U.S.C. § 6(b ). We REVERSE and enter a new ground of rejection under 37 C.F.R. § 41.50(b). STATEMENT OF THE CASE The human hip is often described as a "ball and socket" joint. (Spec. ,r 2.) In hip replacement procedures (i.e., total hip arthroplasty ("THA")), 1 Appellant identifies the Real Party in Interest as DePuy (Ireland). (Appeal Br. 2.) 1 Appeal2017-011572 Application 13/466,944 the head (ball) and the neck of the femur is removed and the femur is reamed and broached so that part of the interior of the proximal femur is hollowed out. ( Greenlee2 1 :41--45.) Similarly, the socket of the hip is machined out to a hemispherical shape and a titanium alloy part is secured in the socket with a plastic liner fitted into the part. (Id. at 1:48-53.) Finally, a prosthetic component having a ball and stem is implanted such that the stem is inserted into the hollowed-out part of the femur and the ball is inserted into the plastic socket prepared in the hip bone. (Id. at 1 :45--48, 53-55.) According to the Specification, femoral head dislocation and separation are major concerns with current THA implants even though they are rare in anatomical hips. (Spec. ,r 4.) The Specification states that the present invention relates to "components that may be implanted as part of a prosthetic joint, such as a hip joint," that allows for the bearing surface force of the hip joint, along the mechanical axis of the leg, to pass through the implanted femoral component, which may lead to one or more of the following: (1) an increased bearing surface contact area; (2) a significant reduction in bearing surface contact stress; (3) a significant reduction in femoral head separation; and, ( 4) a reduction of the out-of-plane forces and bending moments applied to the trunnion. At the same time, the implanted femoral component may attempt to maintain the concentricity of the anatomical hip joint. (Id. ,I,I 86, 87.) Claims 1, 8, 9, 91, 100, and 122-124 are on appeal. Claim 1 is illustrative and reproduced below: 1. A prosthetic femoral component comprising: a femoral shaft including an elongated body that extends from a proximal end to a distal tip and defines a femoral shaft 2 Greenlee, U.S. 7,179,298 B2, issued Feb. 20, 2007. 2 Appeal2017-011572 Application 13/466,944 axis extending longitudinally through the proximal end and the distal tip, the elongated body being configured to be inserted into an intercondylar channel of a patient's femur; a femoral neck operatively coupled to the femoral shaft at the proximal end of the elongated body, the femoral neck including a trunnion adapted to receive a femoral ball, the femoral neck having a longitudinal axis extending from the proximal end of the femoral shaft to a distal end of the trunnion, the trunnion having a longitudinal axis extending from the distal end of the trunnion to a proximal end of the trunnion; and, the femoral ball non-movably secured to the trunnion of the femoral neck; wherein when the prosthetic femoral component is viewed in a coronal plane, (i) an angle greater than zero degree is defined between the longitudinal axis of the femoral neck and the longitudinal axis of the trunnion, and (ii) the distal end of the trunnion is offset from the femoral shaft axis between 5 and 160 millimeters. (Appeal Br. 18 (Claims App.). The Examiner rejects claims 1, 91, 100, and 122-124 under pre-AIA 35 U.S.C. § 102(b) as being anticipated by Greenlee. (Ans. 2.) The Examiner rejects claims 8 and 9 under pre-AIA 35 U.S.C. § I03(a) as being unpatentable over Greenlee and Tager. 3 (Ans. 4.) I. Issue The Examiner has rejected claims 1, 91, 100, and 122-124 as anticipated by Greenlee. The Examiner has rejected claims 8 and 9 as obvious over Greenlee and Tager. The same issues are dispositive for these rejections; we therefore discuss them together. 3 Tager, DE 3916231 Al, published Nov. 22, 1990. 3 Appeal2017-011572 Application 13/466,944 The Examiner finds that Greenlee discloses all of the limitations of claims 1, 91, 100, and 122-124 and cites Tager only for the disclosure of the retention bracket recited in claims 8 and 9. (Ans. 2-5.) Appellant contends that Greenlee does not disclose a prosthetic femoral component comprising a femoral neck including a trunnion and having "a longitudinal axis extending from the proximal end of the femoral shaft to a distal end of the trunnion," as required by all of the claims. (Appeal Br. 5, 14--16.) Appellant further argues that Greenlee does not disclose a femoral ball "non-movably secured to the trunnion" of the femoral neck, as required by claims 1 and 100 and their dependent claims, or a distal end of the trunnion that is "offset from the femoral shaft axis between 5 and 160 millimeters," as required by claim 1 and its dependent claims. (Appeal Br. 5, 15-16.) The issue with respect to these rejections is whether a preponderance of the evidence of record supports the Examiner's finding that Greenlee teaches each limitation of independent claims 1, 91, and 100 arranged in the same way as recited in the claims. Analysis We find that the Examiner has not established a prima facie case that Greenlee anticipates independent claims 1, 91, and 100. Claim 1 recites a prosthetic femoral component comprising, among other things, "[a] femoral neck including a trunnion adapted to receive a femoral ball," where "the femoral neck [has] a longitudinal axis extending from the proximal end of the femoral shaft to a distal end of the trunnion" and "the trunnion [has] a longitudinal axis extending from the distal end of the trunnion to a proximal end of the trunnion." ( Appeal Br. 18 ( Claims 4 Appeal2017-011572 Application 13/466,944 App.).) The other independent claims on appeal, claims 91 and 100, also recite similar language. (Id. at 19-20 (Claims App.).) The Examiner identifies one of the needle bearing assemblies in Greenlee's hip prosthesis as the trunnion required by the claims. (Ans. 2-3, 5.) To facilitate our analysis, we reproduce an annotated version of Greenlee's Figure 4 below: prox:iri'ia! end of triunnion I trunnion I ba!I diameter is 4 1.625 inches {col. 4, !L 21-23} or4.13 cm .5 •••.•.. -"'-~"_,..__~/----- . / proximal end of / te?Qoral shaft elongated bod>' \ \: ~ : '1 . E :i / /' ' ! Greenlee' s Figure 4 is a partially cross-sectional depiction of an embodiment of Greenlee' s invention, showing an anterior view of the left hip with the pelvis, the primary bearing system and the secondary bearing system in cross section. ( Greenlee 3: 1-7.) The annotated Greenlee Figure 4 reproduced above is adapted from the annotated version of the same figure 5 Appeal2017-011572 Application 13/466,944 included in the Examiner's Answer, modified to increase the clarity of the Examiner's annotations. (Ans. 3.) As discussed above, the Examiner points to one of the needle bearing assemblies-labeled Jin Greenlee's Figure 4---as the trunnion. (Ans. 2-3, 5.) As shown in the annotated Figure 4 above, the Examiner also appears to identify the end face of the assembly, labeled K in Figure 4, as the proximal end of the trunnion, and the opposing face of the needle bearing assembly (i.e., the side of the needle assembly facing the femoral neck) as the distal end of the trunnion, such that the "longitudinal axis" of the trunnion is perpendicular to the femoral shaft axis. (Id. at 3.) We are not persuaded, based on the features of Greenlee' s prosthesis relied upon by the Examiner, that the Examiner has shown that Greenlee teaches a femoral neck having a longitudinal axis extending from the proximal end of the femoral shaft to a distal end of the trunnion, or properly identified a longitudinal axis of the trunnion extending from the distal end of the trunnion to the proximal end of the trunnion. The common and ordinary meaning of "distal" in anatomy refers to the portion of, e.g., a limb that is situated further away from the point of attachment to, or the central mass of, the body, while "proximal" generally refers to a portion situated nearer to the point of attachment to, or the central mass of, the body. 4 The "proximal" and "distal" ends of the trunnion identified by the Examiner, however, are not "nearer" or "further away" from the central mass of the body in this anatomical sense. In other words, 4 See, e.g., "distal." MERRIAM-WEBSTER, https://www.merriam- webster.com/dictionary/distal (last visited Nov. 19, 2018) (defining "distal" as "situated away from the point of attachment or origin or a central point especially of the body"). 6 Appeal2017-011572 Application 13/466,944 they are not proximal/ distal to each other but are rather medial/lateral to each other. 5 Because the Examiner has not properly identified a "distal end" of the structure in Greenlee he cites to meet the "trunnion" limitation of the claims, the Examiner has not established a prima facie case that Greenlee teaches a prosthetic femoral component comprising a femoral neck including a trunnion and having a longitudinal axis extending from the proximal end of the femoral shaft to a distal end of the trunnion, as required by each of the independent claims. Accordingly, we reverse the Examiner's rejection of independent claims 1, 91, and 100 as anticipated by Greenlee. We also reverse the Examiner's rejections of claims 8, 9, and 122-124, which depend directly or indirectly from claims 1, 91, or 100, for the same reasons. 6 Cf In re Fine, 837 F.2d 1071 (Fed. Cir. 1988) ("Dependent claims are nonobvious under section 103 if the independent claims from which they depend are nonobvious."). II. Under the provisions of 37 C.F.R. § 41.50(b ), we enter the following new ground of rejection: Claim 91 is rejected as anticipated over Greenlee. Claim 91 is reproduced below: 5 Medial refers to extending toward the median axis of the body while lateral refers to extending toward the sides of the body. See, e.g., "medial." MERRIAM-WEBSTER, https://www.merriam-webster.com/ dictionary/medial (last visited Nov. 19, 2018.) 6 As discussed above, the Examiner also cites Tager in the obvious rejection of claims 8 and 9. However, the Examiner cites Tager only for its disclosure of the dependent claim limitations relating to a retention bracket. (Ans. 4-- 5.) Thus, Tager does not cure the deficiency in the Examiner's prima facie case with respect to Greenlee. 7 Appeal2017-011572 Application 13/466,944 91. A prosthetic femoral component comprising: a femoral shaft including an elongated body that extends from a proximal end to a distal tip and defines a femoral shaft axis extending longitudinally through the proximal end and the distal tip of the femoral shaft, the elongated body being configured to be inserted into an intercondylar channel of a patient's femur; and a femoral neck adapted to be coupled to the proximal end of the femoral shaft, the femoral neck including a trunnion such that (i) a longitudinal axis of the femoral neck extends from the proximal end of the femoral end of the femoral shaft to a distal end of the trunnion, and (ii) a longitudinal axis of the trunnion extends from the distal end of the trunnion to a proximal end of the trunnion; wherein when the femoral neck is non-movably secured to the proximal end of the femoral shaft and the prosthetic femoral component is viewed in a coronal plane, an angle greater than zero degree is defined between the longitudinal axis of the femoral neck and the longitudinal axis of the trunnion. (Appeal Br. 19 (Claims App.).) Greenlee teaches a femur side hip prosthesis (i.e., "a prosthetic femoral component") including "both a ball and socket bearing and another (secondary) bearing system which facilitates motion of the type which is primarily in the forward and backward swinging of the leg." ( Greenlee 8 Appeal2017-011572 Application 13/466,944 Abstract.) To facilitate our analysis, an annotated version of Greenlee's Figure 1 is reproduced below: f,ifrn¢i·a; shaft ,:' ' ' inctl~ding ~n $~~~,g~t~d 00::Jy F,::,_ :: L., ... " ......... . Figure 1 of Greenlee is "a partially cross-sectional depiction of [ an embodiment] of the invention disclosed [in Greenlee]," wherein "[t]he view is an anterior view of the left hip" and "the pelvis, the primary bearing system and the secondary bearing system are shown in cross-section." (Id. at 3:29--33.) As discussed in Greenlee, Figure 1 shows "[a] ball 1 9 Appeal2017-011572 Application 13/466,944 interfac[ing] with a socket liner 5 within an acetabulmn shell prosthetic implant 6 which is secured within the pelvis 4." (Id. at 3:35-37.) As shown in the annotated version of Greenlee' s Figure 1 above, the prosthetic femoral component taught by Greenlee comprises a femoral shaft having an elongated body extending from a proximal end to a distal tip, defining a femoral shaft axis extending longitudinally, and configured to be inserted into an intercondylar channel of the femur. Greenlee' s component also includes a femoral neck (i.e., the portion of Figure 1 labeled 3) adapted to be coupled to the femoral shaft at the proximal end of the shaft, wherein the femoral neck includes a trunnion (i.e., the portion of the prosthesis indicated by a border of dashed lines in Figure 1 above). 7 As further shown above in the annotated figure, the longitudinal axis of the femoral neck extends from the proximal end of the femoral shaft to a distal end of the trunnion, the longitudinal axis of the trunnion extends from its distal to its proximal end, and these two axes define an angle, 8, greater than zero degrees when the component is viewed in a coronal plane and the femoral neck is non-movably secured to the proximal end of the femoral shaft. 8 In short, Greenlee teaches a prosthetic femoral component that meets each limitation of claim 91. 7 We construe trunnion to mean "a pin or pivot on which something can be rotated or tilted." See, e.g., "trunnion." MERRIAM-WEBSTER, https://www.merriam-webster.com/dictionary/trunnion (last visited Nov. 21, 2018); see also Spec. ,r 9 ( describing "a femoral head that is removable from an end (i.e., trunnion) of the femoral neck"). 8 Greenlee teaches embodiments where the femoral neck is non-movably secured to the proximal end of the femoral shaft. In particular, Greenlee teaches an embodiment having "a modular connection between the stem for placement within the femur and the assembly that includes the secondary bearing," wherein the modular neck component has a "self-locking" taper 10 Appeal2017-011572 Application 13/466,944 SUMMARY For the reasons above, we reverse the Examiner's decision rejecting claims 1, 8, 9, 91, 100, and 122-124. We enter a new ground of rejection of claim 91 as anticipated by Greenlee. We have not entered new rejections of claims 1 and 100, or their dependent claims; we express no opinion as to whether new grounds of rejections are appropriate with respect to those claims. TIME PERIOD FOR RESPONSE This decision contains a new ground of rejection pursuant to 37 C.F.R. § 4I.50(b). Section 4I.50(b) provides "[a] new ground of rejection pursuant to this paragraph shall not be considered final for judicial review." Section 4I.50(b) also provides: When the Board enters such a non-final decision, the appellant, within two months from the date of the decision, must exercise one of the following two options with respect to the new ground of rejection to avoid termination of the appeal as to the rejected claims: (1) Reopen prosecution. Submit an appropriate amendment of the claims so rejected or new Evidence relating to the claims so rejected, or both, and have the matter reconsidered by the examiner, in which event the prosecution will be remanded to the examiner. The new ground of rejection is binding upon the examiner unless an configured to engage the stem. (Greenlee 3:25-28, 3:49---63.) Greenlee also teaches an embodiment without such a modular connection between the femoral neck and femoral shaft, which would also mean that the femoral neck is non-movably secured to the proximal end of the femoral shaft. (Id. at 3 :23-28 (principal difference between two disclosed embodiments is with respect to whether there is a modular connection between stem for placement within femur and assembly including the secondary bearing).) 11 Appeal2017-011572 Application 13/466,944 amendment or new Evidence not previously of Record is made which, in the opinion of the examiner, overcomes the new ground of rejection designated in the decision. Should the examiner reject the claims, appellant may again appeal to the Board pursuant to this subpart. (2) Request rehearing. Request that the proceeding be reheard under § 41.52 by the Board upon the same Record. The request for rehearing must address any new ground of rejection and state with particularity the points believed to have been misapprehended or overlooked in entering the new ground of rejection and also state all other grounds upon which rehearing is sought. Further guidance on responding to a new ground of rejection can be found in the Manual of Patent Examining Procedure § 1214.01. REVERSED; 37 C.F.R. § 4I.50(b) 12 Copy with citationCopy as parenthetical citation