Ex Parte HardwickeDownload PDFPatent Trial and Appeal BoardSep 29, 201612651817 (P.T.A.B. Sep. 29, 2016) Copy Citation UNITED STA TES p A TENT AND TRADEMARK OFFICE APPLICATION NO. FILING DATE FIRST NAMED INVENTOR 12/651,817 01/04/2010 Canan Uslu Hardwicke 52082 7590 10/03/2016 General Electric Company GE Global Patent Operation 3135 Easton Turnpike Fairfield, CT 06828 UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www .uspto.gov ATTORNEY DOCKET NO. CONFIRMATION NO. 226080-1 9943 EXAMINER FLORES, JUAN G ART UNIT PAPER NUMBER 3745 NOTIFICATION DATE DELIVERY MODE 10/03/2016 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address( es): gpo.mail@ge.com marie.gerrie@ge.com lori.E.rooney@ge.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte CANAN USLU HARDWICKE Appeal2014-006660 Application 12/651,817 Technology Center 3700 Before MICHAEL L. HOELTER, LISA M. GUIJT, and PAUL J. KORNICZKY, Administrative Patent Judges. HOELTER, Administrative Patent Judge. DECISION ON APPEAL STATEMENT OF THE CASE This is a decision on appeal, under 35 U.S.C. § 134(a), from the Examiner's Final rejection of claims 1, 3-9, and 11-22. Final Act. 1 (Final Office Action Summary). Claims 2 and 10 have been canceled. App. Br. 8, 9 (Claims Appendix). We have jurisdiction under 35 U.S.C. § 6(b ). We AFFIRM. Appeal2014-006660 Application 12/651,817 THE CLAIMED SUBJECT MATTER The disclosed subject matter "relates to the art of turbomachines and, more particularly, to a patterned turbomachine component and a method of forming a pattern on a turbomachine component." Spec. ,-r 1. Claims 1, 9, and 15 are independent. Claim 1 is illustrative of the claims on appeal and is reproduced below: 1. A method of forming patterns on a turbomachine component, the method comprising: adding material to selected surf ace regions of the turbomachine component using a direct write (DW) process, the material being arranged in a predetermined pattern of one or more raised elements configured and disposed to enhance aerodynamic performance of the turbomachine component. REFERENCES RELIED ON BY THE EXAMINER Marentic et al. US 5,069,403 ("Maren tic") Rutkowski et al. US 2005/0013926 Al ("Rutkowski") Lau et al. US 2005/0164027 Al ("Lau") Merrill et al. US 2008/0274336 Al ("Merrill") THE REJECTIONS ON APPEAL Dec. 3, 1991 Jan.20,2005 July 28, 2005 Nov. 6, 2008 Claims 1, 3-5, 8, 9, 11-13, 15, and 17-19 are rejected under 35 U.S.C. § 103(a) as unpatentable over Rutkowski and Marentic. Claims 6, 7, 14, and 16 are rejected under 35 U.S.C. § 103(a) as unpatentable over Rutkowski, Marentic, and Merrill. Claims 20-22 are rejected under 35 U.S.C. § 103(a) as unpatentable over Rutkowski, Marentic, and Lau. 2 Appeal2014-006660 Application 12/651,817 ANALYSIS The rejection of claims 1, 3-5, 8, 9, 11-13, 15, and 17-19 as unpatentable over Rutkowski and Marentic Appellant argues claims 1, 3-5, 8, 9, 11-13, 15, and 17-19 together. App. Br. 4---6. We select independent claim 1 for review with the remaining claims standing or falling with claim 1. See 37 C.F.R. § 41.37(c)(l)(iv). The Examiner primarily relies on the teachings of Rutkowski for disclosing the limitations of claim 1, but recognizes that "Rutkowski does not teach [that] the one or more raised elements [are] configured and disposed to enhance aerodynamic performance of the turbo machine component." Final Act. 3. The Examiner relies on the teachings of Marentic for this. Final Act. 3. In particular, the Examiner notes that "Marentic teaches a conformable drag reduction article having a patterned surface [that is] capable of reducing drag resistance." Final Act. 3 (referencing Marentic Abstract and Figs. 1-9). The Examiner additionally notes that "Marentic further teaches [that] relatively small reductions [in] drag could significantly reduce the energy needed to propel a body." Final Act. 3 (referencing Marentic 1: 16-18). The Examiner thus concludes that it would have been obvious to modify Rutkowski by disposing "one or more raised elements to enhance aerodynamic performance" as taught by Marentic since this would make the overall system "work more efficiently." Final Act. 3; see also Ans. 11. Appellant acknowledges that Rutkowski employs "a robotic pen to deposit a material" onto a surface but, because Rutkowski describes this as "'writing' a line upon a work piece," argues that "[t]here is no teaching or suggestion that the line is a 'raised element"' as recited. App. Br. 4; see also id. at 7. In other words, "Appellant respectfully submits that the line(s) 3 Appeal2014-006660 Application 12/651,817 written by Rutkowski et al. are not three-dimensional structures" and that they "would be so thin as to have no perceivable thickness." 1 App. Br. 5; see also id. at 7, Reply Br. 2. Rutkowski is directed to "ejecting a stream of material atop the workpiece as the workpiece moves relative" to a pen. Rutkowski Abstract. Thereafter, Rutkowski discusses "precisely controlling the width and height of the material line being dispensed from the tip and written upon the workpiece." Rutkowski i-f 34. Such "precise width and height [is] determined by the flowrate of the dispensed stream." Rutkowski i-f 36; see also Ans. 9. Rutkowski further teaches that "[t]he resulting line or pattern of material enjoys precision location on the workpiece and precision of width and thickness," and also that the gap between the pen and the workpiece can be adjusted "which in tum accurately controls the thickness of the material stream being deposited." Rutkowski i-fi-1 3 8, 41. Because Rutkowski repeatedly discusses controlling the height or thickness of the deposited material (see supra and Ans. 9-10), we are not persuaded by Appellant's contentions "that the line(s) written by Rutkowski et al. are not three-dimensional structures" or that they "would be so thin as to have no perceivable thickness" (App. Br. 5). In short, we disagree with Appellant that "[t]here is no teaching or suggestion that the line is a 'raised element."' App. Br. 4. It is further noted that claim 1 does not provide any indication as to the amount of material to be added, or how high the "raised element" must 1 For example, Appellant contends that "the process suggested in Rutkowski et al. [is] no more of a raised element than a line written on a piece of paper using a pen or pencil. To suggest that a line is a raised element is an unreasonable interpretation of the prior art." App. Br. 5; see also id. at 7. 4 Appeal2014-006660 Application 12/651,817 be, only that material is added. As such, we are not persuaded that the Examiner's reliance on Rutkowski (and Maren tic) for disclosing this limitation (and particularly a "raised element") is in error. App. Br. 4. Appellant also contends that the combination of Rutkowski and Marentic "does not teach to arrange raised elements in a predetermined pattern to enhance aerodynamic performance." App. Br. 5; see also id. at 7. However, Appellant does not dispute Marentic' s teaching of "a patterned first surface to significantly reduce drag caused by fluid flowing over the surface of a body." Marentic 2:7-11; see also Ans. 10 (referencing Marentic Figs. 1-9); Marentic 2:39--45 (the invention is directed to providing a "patterned surface" so as to "provide maximum drag reduction"); id. at 4:65-68 ("[p]referably the article is positioned on the substrate such that the patterned surface will provide maximum drag reduction"); and, id. at 6: 13-15 ("[t]he patterned surface 12 may be provided in-situ on the article of the invention (see FIGS. 1and2) or it may be applied thereto as layer 18 to carrier 16 (see FIG. 3)"). It should also be noted that Marentic teaches that, as regarding "the patterned surface, the same or different material may be used as are used for carrier 16." Marentic 6: 16-18. Nor does Appellant dispute Rutkowski' s disclosure of dispensing "a material stream in a desired pattern." Rutkowski i-f 1; see also Ans. 10 and Rutkowski i-f 14 ("writing with precision" "for any suitable purpose"); id. at i-f 17 ("for writing thereon any suitable pattern of material"); and, id. at i-f 31 ("its ability to draw lines or patterns of any suitable form"). Accordingly, in view of the above teachings, we are not persuaded by 5 Appeal2014-006660 Application 12/651,817 Appellant that the cited combination fails to teach raised elements in a predetermined pattern to enhance aerodynamic performance. 2 In summary, and based on the record presented, we sustain the Examiner's rejection of claims 1, 3-5, 8, 9, 11-13, 15, and 17-19. The rejections of (a) claims 6, 7, 14, and 16 as unpatentable over Rutkowski, Marentic, and Merrill, and (b) claims 20--22 as unpatentable over Rutkowski, Marentic, and Lau Appellant does not present arguments regarding the Examiner's rejection of these claims. See Appellant's Briefs. Accordingly, we agree with the Examiner's assessment that "[t]he appellant has raised no argument regarding [these] rejections[s]." Ans. 11, 12. Because there is no indication as to how the Examiner might be in error, we sustain the Examiner's rejections of claims 6, 7, 14, 16, and 20-22. DECISION The Examiner's rejections of claims 1, 3-9, and 11-22 are affirmed. No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a)(l)(iv). AFFIRMED 2 Appellant's contention on this point is that the cited art "does not suggest to one of ordinary skill in the art to direct write raised elements onto a turbomachine component surface to enhance aerodynamic properties." App. Br. 6. This is because one skilled in the art "would not be inspired to modify" Rutkowski so as to affect aerodynamic properties since "[a] line having no thickness would not affect aerodynamic properties." App. Br. 6. Appellant's contention is not persuasive for the reasons discussed supra. 6 Copy with citationCopy as parenthetical citation