Ex Parte Gong et alDownload PDFPatent Trial and Appeal BoardFeb 23, 201613103859 (P.T.A.B. Feb. 23, 2016) Copy Citation UNITED STA TES p A TENT AND TRADEMARK OFFICE APPLICATION NO. FILING DATE FIRST NAMED INVENTOR 13/103,859 05/09/2011 QingGong 22852 7590 02/25/2016 FINNEGAN, HENDERSON, FARABOW, GARRETT & DUNNER LLP 901 NEW YORK A VENUE, NW WASHINGTON, DC 20001-4413 UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www .uspto.gov ATTORNEY DOCKET NO. CONFIRMATION NO. 11245.0079-01000 1095 EXAMINER LAW, NGA LEUNG V ART UNIT PAPER NUMBER 1717 NOTIFICATION DATE DELIVERY MODE 02/25/2016 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address( es): regional-desk@finnegan.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte QING GONG, LIANG ZHOU, WEIFENG MIAO, and XIONG ZHANG Appeal2014-005414 Application 13/103,859 Technology Center 1700 Before TERRY J. OWENS, BEYERL YA. FRANKLIN and A VEL YN M. ROSS, Administrative Patent Judges. ROSS, Administrative Patent Judge. DECISION ON APPEAL 1 Appellants2 appeal under 35 U.S.C. § 134 from a final rejection of claims 1-10 and 12-13. We have jurisdiction under 35 U.S.C. § 6(b). We REVERSE. 1 In our opinion below, we refer to the Final Office Action appealed from, filed July 12, 2013 (Final), the Appeal brief filed November 11, 2012 (Appeal Br.), the Examiner's Answer filed January 1, 2014 (Ans.) and the Reply Brief filed March 28, 2014 (Reply Br.). 2 Appellants identify the real party in interest as BYD Company Limited. Appeal2014-005414 Application 13/103,859 STATEMENT OF CASE The claims are directed to a surface metallization method for plastic articles. Spec. i-f2. Claim 1 is illustrative of the claimed subject matter and, is reproduced below with relevant claim language emphasized: 1. A method of metalizing a plastic substrate comprising: providing a plastic substrate having a plastic and a plurality of accelerators dispersed in the plastic, the accelerators having a formula AB03, wherein A is one or more elements selected from Groups 9, 10, 11 of the Periodic Table of Elements and optionally one or more elements selected from Groups 1 and 2, and the lanthanide series of the Periodic Table of Elements, B is one or more elements selected from Groups 4 B and 5B of the Periodic Table of Elements, and 0 is oxygen; irradiating a surface of the plastic substrate to expose at least a first accelerator without reducing the accelerators to pure metals; plating the irradiated surface of the plastic substrate to form at least a first metal layer on the at least first accelerator; and plating the first metal layer to form at least a second metal layer. Claims Appendix at Appeal Br. 15 (emphasis added). REJECTIONS The Examiner made the following rejections: A. Claims 1-8, 10, and 12-13 stand rejected under 35 U.S.C §103(a) as being unpatentable over Li et al.,3 in view of Belouet et al. 4 Final 2---6. 3 Li et al., US 2009/0292051 Al, published November 26, 2009 (hereinafter "Li"). 4 Belouet et al., US 6,743,345 B2, issued June 1, 2004 (hereinafter "Belouet"). 2 Appeal2014-005414 Application 13/103,859 B. Claim 9 stands rejected under 35 U.S.C §103(a) as being unpatentable over Li in view of Belouet (as applied to claims 1-8, 10, and 12-13 above) and further in view of Laude.5 Id. at 6-7. C. Claims 1-13 stand provisionally rejected under 35 U.S.C § 101 as claiming the same invention as claims 1-13 of copending Application No. 13350161. Id. at 7. D. Claims 1 and 5-13 stand provisionally rejected under 35 U.S.C §101 as claiming the same invention as claims 1-13 of copending Application No. 12842407. Id. at 8. OPINION Obviousness Rejections The Examiner rejects claims 1-8, 10, and 12-13 as obvious in light of Li in combination with Belouet and claim 9 as obvious in light of Li, Belouet, and Laude. Final 2-7. Appellants raise three arguments in opposition to the Examiner's finding of obviousness; in particular; that: (1) Li does not disclose the claimed "accelerator" (Appeal Br. 8-1 O); (2) the combination of Li and Belouet is based on hindsight reasoning (Id. at 10- 11 ); and (3) the combination does not disclose the step of "irradiating a surface of the plastic substrate to expose at least a first accelerator ... " (Id. at 11-12). The substance of each argument is directed to whether there is reason to combine the teachings of Li and Belouet to create the claimed combination. The issue on appeal is whether the Examiner reversibly erred in finding the step of "irradiating a surface of the plastic substrate to expose at 5 Laude, US 5,599,592, issued February 24, 1997 (hereinafter "Laude"). 3 Appeal2014-005414 Application 13/103,859 least a first accelerator ... " is present in the combination of Li and Belouet. We find the Examiner did commit reversible error. "Section 103 forbids issuance of a patent when 'the differences between the subject matter sought to be patented and the prior art are such that the subject matter as a whole would have been obvious at the time the invention was made to a person having ordinary skill in the art to which said subject matter pertains."' KSR Int 'l Co. v. Teleflex, Inc., 550 U.S. 398, 406 (2007). While KSR explains that an obviousness "analysis need not seek out precise [prior art] teachings," it nonetheless does not dispense with the need to determine whether a person of ordinary skill in the art would have had "an apparent reason to combine the known elements in the fashion claimed." Id. at 418. "[M]ere identification in the prior art of each element is insufficient to defeat the patentability of the combined subject matter as a whole." In re Kahn, 441 F.3d 977, 986 (Fed. Cir. 2006). "Rather, to establish a prima facie case of obviousness based on a combination of elements disclosed in the prior art, the [Examiner] must articulate the basis on which it concludes that it would have been obvious to make the claimed invention." Id.; see also In re Rouffet, 149 F.3d 1350, 1357 (Fed. Cir. 1998). Rejections based on§ 103(a) must rest on a factual basis without resort to hindsight reconstruction of the invention from the prior art. See In re Warner, 379 F.2d 1011, 1017 (CCPA 1967). Improper use of hindsight is inferred when the specific understanding or principal within the knowledge of one of ordinary skill in the art leading to the modification of the prior art to arrive at appellant's claimed invention has not been explained. In re Rouffet, 149 F.3d 1350, 1358 (Fed. Cir. 1998). 4 Appeal2014-005414 Application 13/103,859 Regarding claim 1, the Examiner determines that Li meets all the claim limitations with the exception of "irradiating a surface of the plastic substrate to expose at least a first accelerator ... " and where the first accelerator is not reduced to pure metal. Final 3. With respect to the first exception, the Examiner looks to Belouet to supply the missing step. The examiner notes that Belouet discloses a method of metallizing a substrate comprising a polymer matrix doped with photoreducer material dielectric particles, irradiating the surface to be metallized of the substrate part with a laser and immersing the irradiated part in an autocatalytic bath (plating) containing metal ions, with deposition of the latter in a layer on the irradiated surface (abstract) and discloses the dielectric particles, including Ce02 and Ti02, is exposed (column 3 lines 30-33). Id. Therefore, continues the Examiner, because Li teaches Ce02 and Ti02 along with CaCu3 Ti4012 as "equivalent ceramic filler[ s ]" by extension, CaCu3 Ti4012 of Li "is also exposed after the laser irradiation as evidenced by Belouet .... " Id. We are not persuaded by the Examiner's argument. Neither Li nor Belouet expressly teach that CaCu3 Ti4012 is exposed after laser irradiation. Rather, the Examiner infers that the ceramic filler CaCu3 Ti4012 of Li would behave in a similar manner as the disclosed photoreducers of Belouet. The prior art, however, does not characterize CaCu3 Ti4012 as a photoreducer and Examiner does not provide evidence to support the position that CaCu3 Ti4012 would necessarily be exposed after laser irradiation. Therefore, we cannot agree that a person of ordinary skill in the art at the time would have adopted the Examiner's inference. Rather, we find that only through hindsight can the claimed method step be achieved. 5 Appeal2014-005414 Application 13/103,859 Moreover, as Appellants suggest, even if we were to assume that CaCu3 Ti4012 would in fact be exposed through irradiation, one of skill in the art at the time of the invention would not expect the exposure to take place. Reply Br. 11. This is because Li teaches calcium copper titanate (CaCu3 Ti4012}-more broadly a perovskite-as one of many classes of ceramic fillers disclosed in Li. See Li i-f3 7 ("ceramic filler[ s] ... can include inorganic oxides, metal oxides, silicates, borides, carbides, nitrides, perovskites and perovskites derivatives, or the like .... "). Li also teaches that, in general, ceramic fillers alone cannot be plated. Id. at i131. Rather, the use of LDS (laser direct structuring) additives are required for plating to occur. Id.; see also id. at i1 67 ("without the copper chromium oxide spinel additive, the compounds cannot be plated at all after laser etching.") (emphasis added). In particular, it is the "[b ]reaking down copper chromium oxide spinel [, an LDS additive, that] forms heavy-metal nuclei during activation [or irradiation] with the laser during the LDS process. These nuclei enable the material to then be plated by enabling adhesion of the metallization layer in metallization process." Id. From the teachings of Li, the skilled artisan at the time of the invention would understand that something in addition to a mere ceramic filler, i.e., an LDS additive, would be required for metallization to occur. The addition of Belouet only provides that certain metal oxides (Ce02 and Ti02}-and not all ceramic fillers-are an exception to Li's general teaching. On this record, we cannot sustain the Examiner's rejection of claims 1-10 and 12-13. 6 Appeal2014-005414 Application 13/103,859 Provisional Double Patenting Rejections The Examiner also provisionally rejects claims 1-13, under 35 U.S.C. § 101, as claiming the same invention as claims 1-13 of copending Application No. 13/350161. The method claims 1-13, of Application No. 13/350161, are withdrawn as of August 24, 2012. The Examiner also provisionally rejects claims 1 and 5-13, under 3 5 U.S. C. § 101, as claiming the same invention as claims 1-8 and 11-12 of copending Application No. 12/842407. Application No. 12/842407 is abandoned as of February 15, 2013. The provisional obviousness-type double patenting rejections, therefore, are moot. CONCLUSION The Examiner erred in rejecting claims 1-10 and 12-13. DECISION For the above reasons, the Examiner's rejection of claims 1-10 and 12-13 is reversed. REVERSED 7 Copy with citationCopy as parenthetical citation