Ex Parte Collins et alDownload PDFPatent Trial and Appeal BoardNov 29, 201713017983 (P.T.A.B. Nov. 29, 2017) Copy Citation United States Patent and Trademark Office UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O.Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 13/017,983 01/31/2011 Brian Thomas Collins 5308-1238IP 7714 65106 7590 MYERS BIGEL, P.A. P.O. BOX 37428 RALEIGH, NC 27627 EXAMINER DICKEY, THOMAS L ART UNIT PAPER NUMBER 2826 NOTIFICATION DATE DELIVERY MODE 12/01/2017 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): u spto @ my ersbigel. com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte BRIAN THOMAS COLLINS, JASPER CAB ALU, MATTHEW DONOFRIO, AND NATHANIEL O. CANNON Appeal 2017-000949 Application 13/017,983 Technology Center 2800 Before TERRY J. OWENS, ROMULO H. DELMENDO, and MERRELL C. CASHION, JR., Administrative Patent Judges. CASHION, Administrative Patent Judge. DECISION ON APPEAL STATEMENT OF THE CASE This is an appeal under 35 U.S.C. § 134(a) from a final rejection of claims 17, 22, 32, 34, 38, 41—43, 53, and 55—57. We have jurisdiction under 35 U.S.C. § 6(b). Appeal 2017-000949 Application 13/017,983 Appellants’1 invention is directed to light emitting diodes that have high color rendering index ("CRT'). Spec. 12. According to Appellants, the invention seeks to consistently reproduce LEDs with the same or similar emission characteristics. Id. 8—13. Claim 17 illustrates the subject matter on appeal and is reproduced below: 17. A light emitting device, comprising: a light emitting diode (“LED”) that emits light having a dominant wavelength between about 460 nanometers and 470 nanometers; a conformal recipient luminophoric medium that is configured to down-convert at least some of the light emitted by the LED, the conformal recipient luminophoric medium having upper and lower surfaces that conform to an upper surface of the LED, the conformal recipient luminophoric medium including at least: a first LuAG:Ce phosphor that down-converts the radiation emitted by the first and second LEDs to radiation having a peak wavelength in the green color range between 535 nanometers and 545 nanometers and that has a full width half maximum emission bandwidth of at least 110 nanometers; a second YAG:Ce phosphor that down-converts the radiation emitted by the first and second LEDs to radiation having a peak wavelength between 545 nanometers and 565 nanometers; a third phosphor that down-converts the radiation emitted by the first and second LEDs to radiation having a peak wavelength between 630 nanometers and 650 nanometers; and 1 The real party in interest is identified as Cree, Inc. of Durham, North Carolina. App. Br. 1. 2 Appeal 2017-000949 Application 13/017,983 a heat curable binder material, wherein the phosphors included in the recipient luminophoric medium and the LED are configured to together emit warm white light having a correlated color temperature between about 2500K and 3300K and having a CRI of at least 90, wherein a ratio of the first LuAG:Ce phosphor to second YAG:Ce phosphor is between 1.5-to-l and l-to-1.5 by weight. We refer to the Claims Appendix to the Appeal Brief for the text of independent claims 32 and 38. App. Br. 20-21. Appellants (App. Br. 4) request review of the following rejections from the Examiner’s Final Office Action: I. Claims 32 and 34 rejected under 35 U.S.C. § 112, first paragraph, as failing to comply with the written description requirement. II. Claims 17, 56 and 57 rejected under 35 U.S.C. § 103(a) as unpatentable over Li et al. (US 2010/0181582 Al, published July 22, 2010, hereinafter “Li”), Harbers et al. (US 2011/0216522 Al, published September 8, 2011, hereinafter “Harbers”), and Srivastava et al. (US 2004/0007961 Al, published January 15, 2004, hereinafter “Srivastava”). III. Claim 22 rejected under 35 U.S.C. § 103(a) as unpatentable over Li, Harbers, Srivastava, and Cannon et al. (US 2009/0179213 Al, published July 16, 2009, hereinafter “Cannon”). IV. Claim 53 rejected under 35 U.S.C. § 103(a) as unpatentable over Li, Harbers, Srivastava, and Shei et al. (US 2010/0059733 Al, published March 11, 2010, hereinafter “Shei”). V. Claim 38 rejected under 35 U.S.C. § 103(a) as unpatentable over Li and Boerekamp et al. (WO 2009/083887 Al, published July 9, 2009, Hereinafter “Boerekamp”). VI. Claim 41—43 and 55 rejected under 35 U.S.C. § 103(a) as unpatentable over Li, Boerekamp, and Shei. 3 Appeal 2017-000949 Application 13/017,983 Appellants present arguments addressing only independent claims 17 (Rejection II), 32 (Rejection I) and 38 (Rejection V). See generally App. Br, Accordingly, for each of these rejections and those related thereto, we limit our discussion to the issues related to the independent claims. The dependent claims in each ground of rejection (and any related rejections) stand or fall with their respective independent claims. As a preliminary matter, we note Appellants do not contest the rejection of claims 17, 22, 53, 56, and 57 under 35 U.S.C. § 112, second paragraph that was maintained by the Examiner. App. Br. 4; Final Act. 2; Ans. 3. We therefore summarily affirm the Examiner’s rejection of claim 17, 22, 53, 56, and 57 under 35 U.S.C. § 112, second paragraph.2 OPINION Rejection under 35 U.S.C. § 112, first paragraph (written description) of Independent Claim 32 (Rejection I) We AFFIRM. 2 Cf. Hyatt v. Dudas, 551 F.3d 1307, 1314 (Fed. Cir. 2008) (“In the event of. . . a waiver, the PTO may affirm the rejection of the group of claims that the examiner rejected on that ground without considering the merits of those rejections.”). See also Manual of Patent Examining Procedure (MPEP) § 1205.02 (9th ed. Mar. 2014, Rev. November 2015) (“If a ground of rejection stated by the [Ejxaminer is not addressed in the [Ajppellanf s brief, [Ajppellant has waived any challenge to that ground of rejection and the Board may summarily sustain it, unless the [Ejxaminer subsequently withdrew the rejection in the [Ejxaminer’s [Ajnswer.”). See also 37 CFR 41.39(a)(1). 4 Appeal 2017-000949 Application 13/017,983 The Examiner found that the Specification, as originally filed, does not provide written description for the subject matter in claim 32 because, while the Specification discloses all of the features/elements recited in the claim, there is no disclosure of all these features/elements together in a single embodiment. Final Act. 7; App. Br. 8. In arguing the rejection, Appellants points to different embodiments showing support for the elements of the contested subject matter. App. Br. 4-7; Spec. H 60, 93, 116-124, 150, 153, 157, 158, Figures 9A-9D. 14A- 14E. Appellants further argue that the Specification expressly states that the different disclosed embodiments can be combined to provide a plurality of different embodiments. App. Br. 8; Spec. 1198. We are unpersuaded by these arguments and agree with the Examiner’s finding that the Specification fails to provide descriptive support for the disputed subject matter of independent claim 32. Ans. 5—11. Appellants do not direct us to any portion of the Specification providing descriptive support for the disputed subject matter. Instead, Appellants’ arguments are essentially that the descriptive support of the subject matter of claim 32 would have been obvious to the skilled artisan based on the disclosure on paragraph 198 of the Specification. App. Br. 8. However, as noted by the Examiner (Ans. 11), obviousness is not the proper standard for determining whether a claim complies with the written description requirement of 35 U.S.C. § 112 11. Lockwood v. Am. Airlines, 107 F.3d 1565, 1572 (Fed. Cir. 1997) (“[Description which renders obvious the invention ... is not sufficient.”). 5 Appeal 2017-000949 Application 13/017,983 Accordingly, we affirm the Examiner’s rejection of claims 32 and 34 under 35 U.S.C. § 112, first paragraph, for the reasons presented above and given by the Examiner. Prior Art Rejections of Independent Claims 17 (Rejection II) and 38 (Rejection V) Claim 17 (Rejection II)3 Claim 17 is directed to a light emitting device comprising a light emitting diode (LED) having a 3-phosphor conformal recipient luminophoric medium where (1) the medium comprises a first LuAG:Ce phosphor to down-convert the radiation emitted by the LED to radiation having a peak wavelength in the green color range between 535 nanometers and 545 nanometers and that has a full width half maximum emission bandwidth of at least 110 nanometers and a second YAG:Ce phosphor and (2) the medium has a ratio of LuAG:Ce phosphor to YAG:Ce phosphor between 1.5-to-l and l-to-1.5 by weight. There is no dispute that Li discloses a light emitting diode that differs from the subject matter of claim 17 in that Li does not disclose the claimed phosphor composition for the conformal recipient luminophoric medium. App. Br. 10; Final Act. 7—8; Li || 60-70, 78, 79, 95—108, Figures 4d, 6. Specifically, Li does not disclose (1) the claimed LuAG:Ce phosphor component and (2) the claimed ratio of the LuAG:Ce phosphor to a second YAG:Ce phosphor. Final Act. 7—8. 3 A discussion of the reference to Srivastava is unnecessary for disposition of this rejection because Appellants do not contest the Examiner’s findings of facts with respect to this reference. Final Act. 11; see generally App. Br. 6 Appeal 2017-000949 Application 13/017,983 (1) LuAG:Cephosphor component The Examiner finds Harbers discloses a conformal recipient luminophoric medium comprising a 3-phosphor containing composition comprising a LuAG:Ce phosphor to down-convert radiation emitted by an LED to radiation having a peak wavelength in the green color range between 508—528 nm with a full width half maximum emission bandwidth of at least 110 nm. While the Examiner recognizes this peak wavelength range is not the claimed peak wavelength range of 535—545 nm, the Examiner determines that Harbers’s disclosed range for the LuAG:Ce peak wavelength is close enough to the claimed peak wave length range that one skilled in the art would have reasonably expected Harbers’s LuAG:Ce phosphor to have the same properties as the claimed LuAG:Ce phosphor when used in a phosphor composition for producing a white light emitting diode. Final Act. 10-11. Appellants argue Harbers teaches away from a phosphor composition having a LuAG:Ce phosphor component having the claimed peak wavelength range because Harbers teaches that the peak wavelengths of the LuAG:Ce phosphor component (green phosphor) and of the yellow phosphor component should be 35nm apart. App. Br. 10. Appellants additionally argue that Harbers suggests the LuAG:Ce peak wavelength should be between 508—528 nm to compensate for a lower range deficiency and, thus, increasing this peak wavelength impacts the ability to compensate for this lower range deficiency. App. Br. 11. We are unpersuaded by these arguments and agree with the Examiner’s determination of obviousness. Ans. 12—19. Moreover, as 7 Appeal 2017-000949 Application 13/017,983 recognized by the Examiner, Harbers’s disclosure of having the peak wavelengths of the various phosphor components at least 35 nm apart from one another is a general guideline that suggests a preferred embodiment. Ans. 16; Harbers 127. Further, Harbers’s disclosure of a LuAG:Ce having the peak wavelength of 508—528 nm is, at best, also a preferred embodiment where this particular LuAG:Ce may be employed if there is a need to compensate for a deficiency resulting from a specific spectral response. Harbers 127. It is well settled that a reference may be relied upon for all that it discloses and not merely the preferred embodiments as suggested by Appellants. See Merck & Co. v. Biocraft Labs., Inc., 874 F.2d 804, 807 (Fed. Cir. 1989) (“all disclosures of the prior art, including unpreferred embodiments, must be considered” (quoting In re Lamberti, 545 F.2d 747, 750 (CCPA 1976))); In re Fracalossi, 681 F.2d 792, 794 n.l (CCPA 1982) (explaining that a prior art reference’s disclosure is not limited to its examples.). Given Harbers’s broad disclosure noted above and Appellants’ recognition that, at least, the particular FuAG:Ce disclosed by Harbers is a suggestion (App. Br. 11), Appellants have not adequately explained why Harbers would have taught away from a FuAG:Ce phosphor component having the claimed peak wavelength range. Appellants have not adequately explained how the preferred embodiments detract from the broader disclosure of Harbers. Thus, Appellants have not adequately explained reversible error in the Examiner’s determination of obviousness. 8 Appeal 2017-000949 Application 13/017,983 (2) Ratio of the LuAG:Ce phosphor to a second YAG:Ce phosphor To address this deficiency, the Examiner finds Harbers’s disclosed 3- phosphor containing composition comprising a ratio of the LuAG:Ce phosphor to a second YAG:Ce phosphor calculated to be between 1.57 to 1 and 18 to 1 by weight. Final Act. 9-10; Harbers 127, Figure 2. The Examiner acknowledges that this ratio of phosphors is not the claimed ratio for FuAG:Ce phosphor to YAG:Ce phosphor of between 1.5 to 1 and 1 to 1.5. Final Act. 9—10. However, the Examiner determines that Harbers’s calculated Harbers’s phosphor ratio of 1.57 to 1 is close enough to the claimed ratio of FuAG:Ce to YAG:Ce phosphors of 1.5 to 1 that one skilled in the art would have reasonably expected Harbers’s phosphor composition to have the same properties as the claimed phosphor composition for producing a white light emitting diode. Final Act. 10—11. Appellants argue that Harbers does not explicitly disclose a FuAG:Ce to YAG:Ce ratio of 1.574 and teaches away from the claimed ratio of FuAG:Ce to YAG:Ce because Harbers also discloses phosphor ratios that are farther from the claimed phosphor ratio. App. Br. 12; Harbers H 37, 41. Appellants additionally argue that the Examiner did not consider (a) that the performance of the device depends on the relative amounts of the three phosphors present in the phosphor composition and (b) that the mixing of phosphors is an unpredictable art. App. Br. 12—13. We are unpersuaded by these arguments for the reasons presented by the Examiner. Ans. 19—25. With respect to Harbers’s calculated LuAG:Ce 4 We choose to use the Examiner’s calculated number of 1.57 instead of Appellants’ rounded number of 1.6 for purposes of clarity and consistency. 9 Appeal 2017-000949 Application 13/017,983 to YAG:Ce ratio of 1.57 to 1, Appellants present no arguments contesting the Examiner’s calculations or pointing to error in the Examiner’s determination that Harbers’s calculated phosphor ratio is close enough to the claimed ratio of LuAG:Ce to YAG:Ce phosphors of 1.5 to 1 that one skilled in the art would have reasonably expected Harbers’s phosphor composition to have the same properties as the claimed phosphor composition for producing a white light emitting diode. See generally App. Br.; Final Act. 10-11; Ans. 20. Instead, Appellants’ arguments focus on the importance of the third phosphor component and the unpredictability of the art. App. Br. 12—13. With respect to the third phosphor component, the argument is unavailing because, as acknowledged by Appellants, Harbers discloses amounts for all phosphor components. App. Br. 12; Harbers 127. Thus, Harbers’s disclosure provides sufficient guidance to one skilled in the art to arrive at a phosphor composition for a desired purpose. With respect to the unpredictability of the art, we agree with the Examiner that this argument is unsupported by adequate explanation or objective evidence. Ans. 23. Accordingly, we affirm the Examiner’s rejections of claims 17, 22, 53, 56 and 57 under 35 U.S.C. § 103(a) (Rejections II—IV) for the reasons presented by the Examiner and given above. Claim 38 (Rejection V) Independent claim 38 differs principally from independent claim 17 in that it requires a different conformal recipient luminophoric medium for the light emitting diode. 10 Appeal 2017-000949 Application 13/017,983 We refer to the Examiner’s Final Action for a statement of the obviousness rejection the combined teachings of Li and Boerekamp. Final Act. 13-17. Appellants argue that Li’s “insert” 112 molded over LED 102 is not a conformal coating. App. Br. 14—16. Appellants further argue that the insert is not molded over two LEDs. Id. at 16. We are unpersuaded by these arguments for the reasons presented by the Examiner. Ans. 26; Li | 66. In fact, Li is replete with references about providing a conformal coating over the LED. See Li || 3, 25, 26, 34, Abstract. Thus, the argument is unpersuasive of error. Appellants additionally argue that the teachings of the cited art cannot be combined because Boerekamp expressly teaches using self-supporting ceramic layers as the recipient luminophoric medium to avoid wavelength limitations, layers that cannot be conformally deposited. App. Br. 16—17. We find this arguments also unavailing for the reasons presented by the Examiner. Ans. 29. As noted by the Examiner, Boerekamp discloses the luminescent material can be a coating. Boerekamp 10, 21 and Figure 2h. Appellants’ argument does not address this teaching of Boerekamp. Appellants further argue Boerekamp does not teach the claimed fist phosphor material having a chemical formula of Lui.xYxAl50i2:Ce because Boerekamp’s disclosed material has a full width half maximum (FWHM) of only up to about 20 nm that does not extend into the cyan color range. App. Br. 17; Boerekamp 4. We are unpersuaded. The Examiner notes that Appellants define the “cyan color range” as the range between about 480 nm and 500 nm while Boerekamp defines “green light” as relating to light having a wavelength in 11 Appeal 2017-000949 Application 13/017,983 the range of about 500—570 nm. Ans. 30—31; Spec. 176; Boerekamp 7. As explained by the Examiner, the lower end (500—510 nm) of Boerekamp’s disclosed range (500-570 nm) of wavelengths for “green” light clearly lies within 10 nm (half of a 20 nm FWHM) of the upper half (490—500 nm) of Appellants' defined “cyan color range” (480-500 nm). Ans. 31. Appellants’ argument does not explain error in the Examiner’s finding above. Accordingly, we affirm the Examiner’s rejections of claims 38, 41— 43, and 55 under 35 U.S.C. § 103(a) (Rejections V and VI) for the reasons presented by the Examiner and given above. We note that Appellants’ presented arguments for the first time in the Reply Brief filed October 14, 2016 such as addressing the prior art rejection of claim 17 in reference to the peak wavelength of Harbers’s phosphor material having a separation of 70% of the claimed peak wavelength. Reply Br. 6. Any argument not presented in the Appeal Brief will not be considered when filed in a Reply Brief, absent a showing of good cause explaining why the argument could not have been presented in the Appeal Brief. See Ex parte Borden, 93 USPQ2d 1473, 1474 (BPAI 2010) (informative) (“[T]he reply brief [is not] an opportunity to make arguments that could have been made during prosecution, but were not. Nor is the reply brief an opportunity to make arguments that could have been made in the principal brief on appeal to rebut the Examiner’s rejections, but were not.”); see also 37 C.F.R. § 41.41(b)(2). Appellants have not shown good cause why this argument should now be considered. 12 Appeal 2017-000949 Application 13/017,983 ORDER The Examiner’s rejections under 35 U.S.C. § 112, first and second paragraphs, are affirmed. The Examiner’s prior art rejections under 35 U.S.C. § 103 are affirmed. No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a)(1). AFFIRMED 13 Copy with citationCopy as parenthetical citation