Ex Parte BeasomDownload PDFBoard of Patent Appeals and InterferencesNov 30, 200910944234 (B.P.A.I. Nov. 30, 2009) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE ____________ BEFORE THE BOARD OF PATENT APPEALS AND INTERFERENCES ____________ Ex parte JAMES D. BEASOM ____________ Appeal 2009-006920 Application 10/944,234 Technology Center 2800 ____________ Decided: November 30, 2009 ____________ Before BRADLEY R. GARRIS, ADRIENE LEPIANE HANLON, and PETER F. KRATZ, Administrative Patent Judges. KRATZ, Administrative Patent Judge. DECISION ON APPEAL This is a decision on an appeal under 35 U.S.C. § 134 from the Examiner’s final rejection of claims 1 and 3-6. We have jurisdiction pursuant to 35 U.S.C. § 6. Appeal 2009-006920 Application 10/944,234 2 Appellant’s claimed invention is directed to a method of forming an NPN transistor base region.1 Appellants’ method includes the steps of diffusing boron dopants through a substrate working surface select region and, thereafter, implanting indium dopants through the select region of the substrate surface. A peak concentration of indium dopants is formed deeper from the working surface than a peak concentration of the boron dopants. Claim 1 is illustrative and reproduced below: 1. A method of forming a base region in an NPN transistor, the method comprising: diffusing Boron dopants through a select region of working surface of a substrate; and implanting Indium dopants through the select region of the working surface of the substrate after diffusing the Boron dopants, wherein a peak concentration of Indium dopants are formed deeper from the working surface of the substrate than a peak concentration of the Boron dopants. The Examiner relies on the following prior art references as evidence in rejecting the appealed claims: Chen 5,185,276 Feb. 9, 1993 Johansson 6,459,140 B1 Oct. 1, 2002 Claims 1, and 3-6 stand rejected under 35 U.S.C. § 103(a) as being unpatentable over Chen in view of Johansson. We affirm the stated rejection for substantially the reasons set forth in the Examiner’s Answer. We offer the following for emphasis. 1 Appellant notes that “[a] bipolar NPN transistor is made of a N type emitter, a P type base, and a N type collector” (Spec. ¶ 0003). Appeal 2009-006920 Application 10/944,234 3 Appellant argues claims 1, and 4-6 together as a group and presents additional argument with respect to dependent claim 3 (see generally App. Br.). Accordingly, we select sole independent claim 1 as a representative claim on which we decide this appeal as to the commonly argued and grouped claims. Additionally, we consider claim 3 separately to the extent separately argued. PRINCIPAL ISSUES Has Appellant established reversible error in the Examiner’s determination that the combined teachings of Chen and Johansson would have rendered the claimed subject matter obvious to one of ordinary skill in the art by arguing that neither reference teaches or suggests (1) the locations of peak dopant concentrations called for in claim 1 and/or (2) the boron Gaussian profile together with the location of the peak boron concentration, as required by claim 3? PRINCIPLES OF LAW Appellants have the burden on appeal to the Board to demonstrate error in the Examiner's position. See In re Kahn, 441 F.3d 977, 985-86 (Fed. Cir. 2006) (“On appeal to the Board, an applicant can overcome a rejection [under § 103] by showing insufficient evidence of prima facie obviousness or by rebutting the prima facie case with evidence of secondary indicia of nonobviousness.”) (quoting In re Rouffet, 149 F.3d 1350, 1355 (Fed. Cir. 1998)); see also 37 C.F.R. § 41.37(c)(1)(vii). “Section 103 forbids issuance of a patent when ‘the differences between the subject matter sought to be patented and the prior art are such Appeal 2009-006920 Application 10/944,234 4 that the subject matter as a whole would have been obvious at the time the invention was made to a person having ordinary skill in the art to which said subject matter pertains.’” KSR Int'l Co. v. Teleflex Inc., 550 U.S. 398, 406 (2007) (quoting 35 U.S.C. § 103(a)). “What matters is the objective reach of the claim. If the claim extends to what is obvious, it is invalid under § 103.” KSR, 550 U.S. at 419 (2007). FINDINGS OF FACT/ANALYSIS The Examiner has found that: Johansson teaches a method of forming a base region in a bipolar transistor (Figs. 5-7), wherein boron and indium doping profiles are combined to form the base of an NPN transistor, in order to preserve most of the properties of boron-base transistors, while improving some parameters with the addition of indium dopants (col. 3: Ins. 1-9, col. 2: Ins. 36-59). Ans. 4. Appellant does not specifically contest this determination of the Examiner (see generally App. Br. and Reply Br.). Moreover, Appellant does not argue with the Examiner’s determination that the combined teachings of Chen and Johansson would have taught or suggested diffusing boron dopants through a select portion of a substrate working surface and subsequently implanting indium through the substrate working surface portion (Ans. 3-4; see generally App. Br. and Reply Br.). In this regard, the Examiner has found that Chen teaches or suggests a boron diffusion step followed by an indium implant step in forming a base region of an NPN transistor (Ans. 3; Chen, col. 4, ll. 35-53, col. 5, ll. 16-21, and Figs. 1-3). Appeal 2009-006920 Application 10/944,234 5 Rather, Appellant urges that neither of the applied references teach or suggest the relative locations of peak indium dopant concentration and peak boron dopant concentration as required by representative independent claim 1 and as disclosed by Appellant (App. Br. 5). Concerning representative claim 1, Appellant maintains that even though Johnson “suggests that the Indium dopants be present in the collector base depletion region, nothing in the reference indicates a peak Indium dopant concentration being present in that region yet alone peak dopant concentrations of Indium and Boron being positioned in relation to each other as is claimed in claim 1. . . .” Id. We do not find this argument persuasive of reversible error in the stated rejection. As explained by the Examiner, the limitation of having a peak concentration of Indium dopants formed deeper than a peak concentration of Boron dopants, would have been considered obvious to one skilled in the art, since Johansson recognizes the advantageous properties of both boron-base transistors and indium-based transistors (col. 1: Ins. 31-67, col. 2: Ins. 36-67, col. 3: Ins. 1-9), and states that his "double profile" transistor will exhibit improved beta-Early voltage and lower temperature dependence of beta, while preserving the advantageous properties, such as low resistance, of boron-base transistors. Ans. 4. The Appellant has failed to direct us to any error in the Examiner’s position. Moreover, we find that it is reasonable to expect that the double profile for the indium and boron dopants taught or suggested by Johansson would certainly have led one of ordinary skill in the art to a transistor with a Appeal 2009-006920 Application 10/944,234 6 peak concentration2 of indium dopants that is located deeper, shallower, or of identical depth with the peak concentration of the boron dopants. While Appellant urges that it would not have been predictable to select the dopant profiles such that the peak concentration of indium would have been deeper than the peak concentration of boron, Appellant does not persuasively explain or substantiate why such a choice for the double profile transistor taught by Johansson would have been beyond the routine skill of one of ordinary skill in the art, particularly given the limited options for the relative dopant concentration depth profiles available for selection. In this regard, we note that Chen teaches that implantation energy and dose can be used to adjust dopant profile (col. 6, ll. 37-39). Consequently, based on the record before us, we agree with the Examiner that “it would have been obvious to one of ordinary skill in the art at the time of the invention, to combine the teaching of Johansson with the teaching of Chen, in order to form the peak concentration of indium dopants deeper than the peak concentration of boron dopants.” See Ans. 4. As a final point, we note that Appellant has not demonstrated unexpected results for the claimed process based on any entered evidence identified in the Appeal Brief.3 Concerning dependent claim 3, Appellant further argues that neither of the applied references teach or suggest a Gaussian profile for boron with a 2 We note that representative claim 1 does not limit the dopant peak concentrations to any particular absolute concentration values and/or any particular depths for both dopants. 3 Appellant states “[t]here is nothing to present in the Evidence Appendix” (App. Br., Evid. Appendix). Appeal 2009-006920 Application 10/944,234 7 peak concentration approximate4 the substrate working surface or that such a doping profile would be predictable (App. Br. 6 and 7: Reply Br. 3 and 4). This argument is not convincing because Appellant has not persuasively substantiated why the Examiner’s rejection is overcome by this argument. In this regard, the Examiner found that the boron dopant of the applied prior art would display a profile, such as a Gaussian profile, substantially similar to that of Appellant’s boron profile based on the substantial similarity in the method of supplying the boron dopant of the applied prior at, such as taught by Chen, to the doping methods disclosed by Appellant. For example, Chen, like Appellant, discloses or suggests that ion implantation and/or diffusion can be used in providing dopants (Chen, col. 4, ll. 38-41; Spec. ¶¶ 0011-13, 0016, and 0028). Appellant does not specifically dispute the Examiner’s determination concerning the substantial identity of the boron introduction method of the applied references and the boron implant method of Appellant (Ans. 7; see generally App. Br. and Reply Br.). Rather, Appellant focuses on an alleged incorrect reference to product similarities by the Examiner and an alleged incorrect citation to case law and the Manual of Patent Examining Procedure (M.P.E.P) by the Examiner. However, the mere recitation of an alleged newly discovered product characteristic or property (Gaussian boron profile characteristic and relative location thereof) that is obtained via the claimed process does not cause claims drawn thereto to patentably distinguish over the prior art which, 4 The claim term “approximate” is not defined in Appellant’s Specification and is conditionally construed as rendering claim 3 open to encompassing a reasonably wide latitude of peak concentration locations relative to the substrate surface so long as the indium dopant peak concentration is deeper. Appeal 2009-006920 Application 10/944,234 8 undisputedly, discloses substantially the same process. See In re Best, 562 F.2d 1252, 1255 (CCPA 1977). Thus, we are not persuaded that Appellant’s unsubstantiated assertions demonstrate reversible error in the obviousness rejection of dependent claim 3. CONCLUSION Appellant has not established reversible error in the Examiner’s determination that the combined teachings of Chen and Johansson would have rendered the claimed subject matter obvious to one of ordinary skill in the art by arguing that neither reference teaches or suggests (1) the locations of peak dopant concentrations called for in claim 1, and/or (2) the boron Gaussian profile together with the location of the peak boron concentration, as required by claim 3. ORDER The Examiner’s decision to reject claims 1 and 3-6 under 35 U.S.C. § 103(a) as being unpatentable over Chen in view of Johansson is affirmed. Appeal 2009-006920 Application 10/944,234 9 No time period for taking any subsequent action in connection with this appeal may be extended under 37 CFR § 1.136(a)(1)(iv). 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