Ex Parte 6428526 et alDownload PDFBoard of Patent Appeals and InterferencesFeb 24, 201090006775 (B.P.A.I. Feb. 24, 2010) Copy Citation 1 UNITED STATES PATENT AND TRADEMARK OFFICE ____________________ BEFORE THE BOARD OF PATENT APPEALS AND INTERFERENCES ____________________ Ex parte KIMBERLY-CLARK WORLDWIDE, INC.1 Appellant Appeal 2009-010313 Reexamination Control 90/006,775 Patent No. 6,428,5262 Technology Center 3700 ____________________ Decided: February 24, 2010 ____________________ Before JENNIFER D. BAHR, ROMULO H. DELMENDO, and KARL D. EASTHOM, Administrative Patent Judges. EASTHOM, Administrative Patent Judge. DECISION ON APPEAL 1 Kimberly-Clark Worldwide, Inc. is the real party in interest and Patent owner. 2 The patent under reexamination [hereinafter the “‘526 Patent”], issued (Aug. 6, 2002) to Timothy Raymond Heindel, Tim Joseph Janssen, Scott Lee Pennings, Gary Mack Reynolds, Paul John Serbiak, Bruce Michael Siebers, Robert Eugene Vogt, and Georgia Lynn Zehner. The patent is based on Application No. 08/834,777 (filed Apr. 3, 1997), with continuity indicated on the patent to extend to Application No. 08/335,527 (filed Nov. 7, 1994). Appeal 2009-010313 Reexamination Control 90/006,775 Patent 6,428,526 2 Appellant appeals under 35 U.S.C. §§ 134(b) and 306 from a Final Rejection of claims 1-3 and 7-11.3 (See App. Br. 2.) We have jurisdiction under 35 U.S.C. §§ 134(b) and 306. We affirm. STATEMENT OF THE CASE This reexamination proceeding arose from a third-party request for ex parte reexamination filed by Dechert, LLP, c/o Arthur E. Jackson, on September 12, 2003. After a Final Rejection (mailed Sept. 2, 2004), Appellant appealed to the Board of Patent Appeals and Interferences. The Board, under a different panel than the instant panel, reversed the Examiner’s rejection of claims 1-11, entered a new ground of rejection for those claims, and affirmed the rejection of claims 12-22. Ex parte Heindel, Appeal No. 2007-0724 (BPAI. June 20, 2007) [hereinafter the “ ‘724 Decision”]. Thereafter, Appellant amended independent claims 1 and 7 and cancelled claims 4-6, and the Examiner finally rejected claims 1-3 and 7-11, giving rise to this appeal. The Disclosed Invention Appellant discloses a package of diapers, wherein each diaper has a hook-and-ladder type mechanical fastener releasably engaged with an elastic material on the diaper. The diapers are disposed in a pant-like configuration. (See ‘526 Patent, col. 4, ll. 59-65, col. 9, ll. 38-64, Abstract, Fig. 8.) 3 This opinion refers to the Final Rejection (mailed July 2, 2008)(“Fin. Rej.”), the Examiner’s Answer (mailed Feb. 23, 2009)(“Ans.”), the Appeal Brief (filed Jan. 14, 2009) (“App. Br.”), and the Reply Brief (filed March 30, 2009) (“Reply Br.”). Appeal 2009-010313 Reexamination Control 90/006,775 Patent 6,428,526 3 The Claim Appellant’s arguments focus on independent claim 1. (App. Br. 3-6.) Accordingly, pursuant to 37 C.F.R. § 41.37(c)(1)(vii), claim 1 is selected to represent the claims on appeal. Claim 1 follows: 1. A package of disposable absorbent articles comprising a plurality of said disposable absorbent articles wherein each of said disposable absorbent articles includes an outer cover, a bodyside liner, an absorbent core disposed between said outer cover and said bodyside liner, and at least one hook-and-loop type mechanical fastener which comprises a hook material which includes a base sheet and stemlike projections extending from said base sheet, said stemlike projections being releasably engaged with an elastic material on said disposable absorbent article to protect said hook material and provide a pant-like structure before said disposable absorbent article is packaged. (App. Br. Claims Appendix)4 Prior Art and Rejections The prior art relied upon by the Examiner in rejecting the claims follows:5 Shytles 5,125,246 Jun. 30, 1992 Roessler 5, 176,670 Jan. 5, 1993 Caldwell 5,462,540 Oct. 31, 1995 4 The underlined portion was added by Appellant (Amendment received Apr. 28, 2008) subsequent to the new ground of rejection entered by the previous panel. 5 The Examiner also cited two different references to Ruchstuhl. (See e.g. Ans. 4.). The Ruchstuhl references are not germane to this appeal and are not listed here. Appeal 2009-010313 Reexamination Control 90/006,775 Patent 6,428,526 4 The Examiner also employed two evidentiary references, the “Textile Technology” reference, and the “Merriam-Webster OnLine Thesaurus.” (See e.g. Ans. 4.) The dates of these references (and their teachings) are not in dispute, so that further information is omitted here for brevity. The Examiner rejected claims 1-3 and 7-11 under 35 U.S.C. § 112, second paragraph, as indefinite. The Examiner rejected claims 1-3 and 7-11 under 35 U.S.C. § 103(a) as obvious based on Caldwell and Roessler. The Examiner also employed the evidentiary references (i.e., the Textile Technology reference, and the Merriam-Webster OnLine Thesaurus). The Examiner rejected claims 1-3 and 7-11 under 35 U.S.C. § 103(a) as obvious based on Caldwell, Roessler, and Shytles. ISSUES Appellant’s contentions with respect to the Examiner’s stated positions present the following issues: 1. Did the Examiner err in finding claim 1 indefinite under the second paragraph of 35 USC 112? 2. Did the Examiner err in finding that Caldwell and Roessler render obvious a hook-and-ladder type mechanical fastener releasably engaged with an elastic material on the disposable absorbent article, as set forth in claim 1? 3. Did the Examiner err in finding that Caldwell, Roessler, and Shytles render obvious a hook-and-ladder type mechanical fastener releasably engaged with an elastic material on the disposable absorbent article, as set forth in claim 1? Appeal 2009-010313 Reexamination Control 90/006,775 Patent 6,428,526 5 FINDINGS OF FACT The ‘724 Decision 1. In the prior Board decision, with respect to Caldwell and Roessler, the panel found the following facts which Appellant does not dispute and which are hereby adopted: The diaper assembly of Caldwell has first and second ends, 12 and 14. The diaper has a moisture-pervious inner layer 16, an absorbent pad 18, and a moisture-impervious outer layer 20. Caldwell, col. 4, I1.22-29. The diaper includes a double-coated adhesive fastener assembly 26 attached at each lateral side of the first end. Caldwell, col. 4, 11.46-56. In use, the adhesive fastener 26 engages a fastener-receiving tape 40 which is attached to the outer layer at the second end. Caldwell, col. 7, ll. 11-24. Caldwell discloses that a number of diapers may be packaged together in this configuration. Caldwell, col. 8, ll. 14-34. (‘724 Decision 6:11-19.) Roessler recognizes that an adhesive tab has disadvantages. For example, repeated reopening and reclosing of a diaper having an adhesive tab may result in tearing the outer cover of the diaper or contaminating the adhesive with baby powder, oil, or the like. Roessler, col. 1, 11.25-39. Roessler discloses a hook-and-loop fastener which is capable of refastening a diaper securely five or more times and is able to resist contamination that would affect its function as a fastener. Roessler, col. 2, ll. 9-20 and 48-54. (‘724 Decision 6:23 to 7:6.) Based on these facts, the panel found that “one of ordinary skill in the art would have been motivated to modify the adhesive fastening means in Appeal 2009-010313 Reexamination Control 90/006,775 Patent 6,428,526 6 Caldwell with hook-and-loop fastening means for the reasons disclosed in Roessler.” (‘724 Decision 14:1-3.) Roessler 2. Roessler discloses “a hook and loop mechanical fastener system, such as a Velcro[TM]-style fastener, specifically developed for disposable garments, in particular[,] disposable diapers and incontinent garments.” (Col. 2, ll. 9-12.) The “[l]oop material is applied onto the front waistband portion 12 in a patch or swatch 35 with the loops erect and facing outwardly form the face of the back sheet 11 (FIG. 4). The extent of patch 35 may be varied and may take one of several geometric shapes, such as rectangular, irregular shaped, diamond . . . or the like.” (Col. 7, ll. 45-51.) “Patch 35 is fastened on the exterior surface of the back sheet 11 by known techniques, such as hot melt adhesive patterned onto the surface in dots, strips or bars, or fastened by heat bonding.” (Col. 7, l. 66 to col. 8, l. 2.) The loop fabric is in a “warp knit construction.” (Col. 7, ll. 34-35.) 3. In the embodiment depicted in Figure 14: “A waist elastic member (not shown) may be arranged to shirr the front waistband 12.” (Col. 11, ll. 4-6.) “The hooks of the hook material extend in the direction of the body of the wearer to be attached on the patch 46 of loop material adhesively connected on the outside surface of backsheet 11 at the front waistband 12.” (Col. 11, ll. 15-19.) 4. During storage of the diaper, in the embodiment depicted in Figure 6, Roessler discloses placing hooks 31 facing a topsheet 21 and lightly attached thereto, “i.e. the hooks are exposed to lightly grip the topsheet Appeal 2009-010313 Reexamination Control 90/006,775 Patent 6,428,526 7 material 21 when the diaper is packaged prior to use.” (Col. 9, ll. 25-27.) The top sheet 21 can be either elastic or inelastic. (Col. 4, ll. 40-42.) 5. Roessler discloses an example of “the backsheet layer 11” as “a liquid-impermeable substantially inelastic material, such as a polymer film.” (Col. 4, ll. 21-22.) Roessler also discloses another example of the layer 11 as a “nonwoven fibrous web [that] may be stretchable.” (Col. 4, l. 34.) Shytles 6. Shytles discloses “a narrow knitted fabric providing an elastic band or fabric zone that is receptive to the hook portion of a VELCROTM hook and loop fastening system . . . for health care products, such as incontinent garments where hook and loop fastening is desired.” (Col. 1, ll. 54-60.) “The loops can be regulated in height and spacing and are locked in the fabric so that they may serve as the loop portion of a hook and loop fastener.” (Col. 1, ll. 34-47.) “The knitted structure allows for considerable lengthwise extension when stressed and the elastomer gives the recovery to the fabric upon relief of stress.” (Col. 1, ll. 28-31.) PRINCIPLES OF LAW “[T]he examiner bears the initial burden, on review of the prior art or on any other ground, of presenting a prima facie case of unpatentability.” In re Oetiker, 977 F.2d 1443, 1445 (Fed. Cir. 1992). Appellant has the burden on appeal to present arguments explaining how the Examiner has erred. Arguments not presented are deemed waived. See id.; 37 C.F.R. § 41.37(c)(1)(vii). Appeal 2009-010313 Reexamination Control 90/006,775 Patent 6,428,526 8 Under § 112, second paragraph, claims must be “sufficiently definite such that those skilled in the art would understand what is being claimed when the claim is read in light of the Specification.” Ex parte Miyazaki, 89 USPQ2d 1207, 1213 (BPAI 2008) (precedential), available at http://www.uspto.gov/web/offices/dcom/bpai/prec/fd073300.pdf., at *16. Claims cannot be inconsistent with the Specification: “It is evident to us from the above summary of the description, definitions and examples appearing in appellant’s specification, that the claims on appeal are inherently inconsistent. . . .The result is an inexplicable inconsistency within each claim requiring that the rejection under 35 U.S.C. 112 on grounds of indefiniteness be sustained.” In re Cohn, 438 F.2d 989, 993 (CCPA 1971). A determination of obviousness can be based on a showing that “there was an apparent reason to combine the known elements in the fashion claimed . . . .” KSR Int’l Co. v. Teleflex Inc., 550 U.S. 398, 418 (2007). ANALYSIS Ground 1- The 35 U.S.C § 112 Rejection based on Indefiniteness The Examiner rejected claims 1-3 and 7-11 as indefinite for failing to particularly point out and distinctly claim the subject matter which applicant regards as the invention. Addressing claim 1, the Examiner asked the following question: “Are the loop of the hook and loop mechanical fastener and the elastic material one and the same, i.e., at a minimum, how many portions do the projections releasably engage /fasten with?” (Fin. Rej. 3; Ans. 3.) Appellant responded, in part, as follows: The claim language of “hook-and-loop type mechanical fastener” is merely a description of the type of mechanical fastener required by the invention of independent claim 1; it is Appeal 2009-010313 Reexamination Control 90/006,775 Patent 6,428,526 9 not a requirement that the fastener have a “loop material.” While the invention of independent claim 1 may have a hook- and-loop type mechanical fastener that includes a loop material that is the same as the elastic material, not every embodiment of the invention is required to have that construction. (App. Br. 4.) The Examiner also reasoned that “it is not clear whether the loop of the hook and loop mechanical fastener and the elastic material as claimed are one and the same at a minimum.” (Ans. 8.) In the “Summary of Claimed Subject Matter” section of the Brief, Appellant points, inter alia, to the Specification6 at page 15, lines 15-17 as providing support for the recitation of “releasably engaged with an elastic material” in claim 1. (App. Br. 2.) That portion of the Specification states: “The hook material 40 may be releasably engaged with the disposable diaper 20 or any component of the disposable diaper 20 by any suitable process such as that representatively illustrated in Fig. 9.” (Spec. 15: 15-17.) The Specification also indicates that the outer cover of the diaper may be formed of a may be formed of elastic material, and/or woven or non-woven web material. The cover may include a web material laminated to it. (Spec. 7: 3- 27.) Figure 9, and its accompanying text, describe hook material folded over and embedded in a web 52 such that the stemlike projections of the hook material are “releasably engaged” in the web 52. (Spec. 13: 5-8.) Under these circumstances, apparently, the web 52 behaves as loops of 6 Reference is to the original Specification to the ‘526 Patent, Application No. 08/834,777 (filed April 3, 1997). Appeal 2009-010313 Reexamination Control 90/006,775 Patent 6,428,526 10 engagement. In other words, in terms of claim 1, the web 52 functions as, or constitutes, a “loop-type,” of the “hook-and-loop type mechanical fastener” of claim 1.7 Appellant argues as follows: “Even if (for the sake of argument) the ‘hook-and-loop type mechanical fastener’ is required to include a ‘loop material,’ the fact that a ‘loop material’ is not specifically called out does not render the claim indefinite.” (Reply Br. 2.) As Appellant argues, recited elastic material (e.g., the disclosed web), is not necessarily, a “loop material.” However, notwithstanding any implied arguments to the contrary, the recited elastic material, according to claim 1, implicitly at least contains, carries, constitutes, or comprises, a “loop-type” material. That is, this loop- type material (e.g., web or loops attached to the web or other material, etc.) provides a releasable engagement with the stemlike projections, as claim 1 requires. Based on the foregoing discussion, the Specification provides, consistent with claim 1, “stemlike projections being releasably engaged with an elastic material on said disposable absorbent article.” Notwithstanding the Examiner’s concern, as Appellant argues, the claim is not indefinite merely because it not specifically recite that the elastic material is a “loop material,” or recite the number of engaging portions. In other words, claim 1 does not contain the sort of “inexplicable inconsistency” with the Specification as prohibited by Cohn, 438 F.2d at 993. In light of the Specification, claim 1 is “sufficiently definite such that 7 In a similar fashion, Roessler discloses lightly adhering hooks into a fabric that is not described as containing loops. (Infra, FF 4.) Appeal 2009-010313 Reexamination Control 90/006,775 Patent 6,428,526 11 those skilled in the art would understand what is being claimed when the claim is read in light of the Specification.” Ex parte Miyazaki, 89 USPQ2d at 1213. For the foregoing reasons, Appellant has persuaded us that the Examiner erred in the rejection of claim 1, and claims 2-3 and 7-11, based on indefiniteness. Ground 2- Rejection of claims 1-3 and 7-12 based on Roessler and Caldwell The Examiner rejected these claims based, inter alia, on evidentiary teachings in the Textile Technology and the Thesaurus references. The Examiner used the references as “collaborating evidence only” (Ans. 9) to establish the fact that knitted fabrics are inherently elastic. (See Ans. 5, 9.) The Examiner pointed to Roessler’s knitted fabric loop material, as satisfying “an elastic material on said disposable absorbent article to protect said hook material,” as required by claim 1. (Ans. 5 (Roessler’s “disclosed hook and loop fastener includes knitted fabric which forms a pile of loops which loops releasably engage with the hook material and comprise a portion of the outer cover”).) In response, Appellant contends that the Thesaurus reference and the Textile Technology references “are not available as prior art.” (App. Br. 4.) This response is unpersuasive. It is well-settled that references cited to show a fact need not be available as prior art. In re Wilson, 311 F.2d 266 (CCPA 1962). While Appellant acknowledges, in reply, that the Examiner relied on the two references “for disclosure of a ‘knitted fabric’ being ‘elastic’,” Appeal 2009-010313 Reexamination Control 90/006,775 Patent 6,428,526 12 Appellant also responds that the Examiner used the two evidentiary references to show prior art elements. (Reply Br. 2.) The latter part of the statement contradicts the former, and in any case, Appellant does not identify any such prior art elements. Appellant also does not challenge the substantive aspects of the Examiner’s factual findings showing the inherent elasticity of knitted fabrics in Roessler based on the two evidentiary references. Therefore, this line of reasoning fails to demonstrate error. Appellant also asserts that the Examiner failed to make out a prima facie case of obviousness, noting that “the claimed invention taken as a whole cannot be said to be obvious without some reason given in the prior art why one of ordinary skill would have been prompted to modify the teachings . . . .” (App. Br. 4.) This statement, describing, in general, the legal requirements to establish obviousness, is unpersuasive because it does not address the particular reasons set forth by the Examiner (Ans. 4-5, 9), it does not even allege that the Examiner does not include reasons from the prior art, and finally, it improperly states that any reasons for combining references must be found in the prior art. See KSR, 550 U.S. at 418-19 (apparent reasons, not necessarily in the cited art, sufficient to establish obviousness). For the foregoing reasons, we detect no reason to disturb the Examiner’s rejection of claim 1, or of claims 2-3 and 7-11, based on Caldwell and Roessler. See 37 C.F.R. § 41.37(c)(1)(vii); In re Nielson, 816 F.2d 1567, 1569, 1572 (Fed. Cir. 1987) (Dependent claims, not argued separately, fall with the independent claim.). Appeal 2009-010313 Reexamination Control 90/006,775 Patent 6,428,526 13 Ground 3- Rejection of claims 1-3 and 7-12 based on Caldwell, Roessler, and Shytles The Examiner found that Caldwell “discloses a diaper, i.e., an incontinent device” having adhesive fastening means “which may be engaged to provide a pant-like structure. . . . Caldwell discloses that a plurality of diapers may be packaged together in this pant-like configuration.” (Ans. 6.) The Examiner effectively proposed replacing Caldwell’s adhesive fasteners (FF 1) with Roessler’s hook and loop fasteners (e.g. VELCROTM) (FF 1-3) as modified by Shytles’s elastic fabric loop fasteners (FF 6), while noting that the fasteners described in each reference were used in incontinent devices (i.e., diapers). (Ans. 6-7.) The Examiner also pointed to Roessler’s teachings concerning the advantages of employing hook and loop type fasteners over adhesive type fasteners such as those of Caldwell. (Ans. 6; accord FF 1.) The Examiner also reasoned that skilled artisans would have replaced Caldwell’s hook and loop fastener with Shytles’s elastic hook and loop fastener “for the reasons disclosed in Roessler” and because “two equivalents are interchangeable for the desired function.” (Ans. 7 (citation omitted).) Appellant advances two arguments against this particular rejection. First, Appellant states that because Caldwell does not teach any “desirability of elastic fastening means,” the Examiner’s statement is conclusory, without the requisite articulation. (App. Br. 5.) This argument is unavailing because there is no requirement for Caldwell to teach the desirability of elastomeric fasteners. The Examiner implicitly reasoned, correctly, that skilled artisans would have recognized that Shytles’s elastomeric loop fasteners (FF 6) Appeal 2009-010313 Reexamination Control 90/006,775 Patent 6,428,526 14 would have carried at least the same advantages as Roessler’s loop fasteners (FF 1), sufficiently supporting a substitution therefor. Under KSR, the Examiner’s “mere substitution” rationale suffices to establish a prima facie case of obviousness. “[W]hen . . . the prior art . . . is altered by the mere substitution of one element for another known in the field, the combination must do more than yield a predictable result.” KSR, 550 U.S. at 416 (citation omitted). This is not one of those “more difficult . . . cases” in which “the claimed subject matter . . . involve[s] more than the simple substitution of one known element for another . . . .” Id. at 417. Moreover, Shytles teaches that elastic loop fabrics provide quick recovery from stress and are useful fasteners in incontinent devices (FF 6), further supporting obviousness based on a predictable improvement. See KSR, 550 U.S. at 417-18. As to the second argument, Appellant asserts that adhering Shytles’s elastic loop fabric to Caldwell’s diaper would render the loop fabric inelastic because Caldwell teaches adhering the fabric to an inelastic surface of the diaper. (App. Br. 5-6.) This argument is also unavailing because it does not address the more pertinent teaching of how Roessler’s similar hook fasteners are attached to Roessler’s diaper. Roessler teaches adhering loop-type patches (like those of Shytles) onto the back sheet of a diaper using patterned “dots, strips or bars” of adhesive. (FF 2.) The Examiner cited, inter alia, Roessler column 7, line 66 to col. 8, line 1, which describes the above-discussed pattern of adhesives for loop attachment, as supporting a finding that the loop material constitutes Appeal 2009-010313 Reexamination Control 90/006,775 Patent 6,428,526 15 elastic material satisfying the disputed limitation of claim 1. (Ans. 11.) Appellant does not respond to this line of reasoning. Roessler teaches using a “stretchable” “nonwoven fibrous web” as one example of a backing layer 11 on which to attach loop fabrics. (FF 5.) Roessler also teaches placing a loop fabric at least in the vicinity of elastic waistbands on or within the layer 11 (FF 3), further indicating that the elasticity of the loop fabric would not be lost by affixation to the diaper. The Examiner concluded that the record teaches “upstanding loops which would remain elastic/stretchable when attached to the cover . . . [and] no evidence of record” supports Appellant’s “mere conclusions.” (Ans. 11.) The record supports the Examiner’s findings and conclusion. Attaching an elastic loop fabric to a “stretchable” web 11, or even an inelastic web 11, using adhesive “dots, strips, or bars” (FF 2), would allow the elastic loop fabric to elastically move between the attachment positions at the dots, strips, or bars, and thereby retain at least some of its elasticity. For the foregoing reasons, we are unpersuaded that the Examiner erred in the rejection of claim 1, or of dependent claims 2-3 and 7-11, based on Caldwell, Roessler, and Shytles. See 37 C.F.R. § 41.37(c)(1)(vii); Nielson, 816 F.2d at 1569, 1572. CONCLUSION 1. The Examiner erred in finding claim 1 indefinite under 35 USC 112, second paragraph. 2. The Examiner did not err in finding that Caldwell and Roessler render obvious a hook-and-ladder type mechanical fastener releasably Appeal 2009-010313 Reexamination Control 90/006,775 Patent 6,428,526 16 engaged with an elastic material on the disposable absorbent article, as set forth in claim 1. 3. The Examiner did not err in finding that Caldwell, Roessler, and Shytles render obvious a hook-and-ladder type mechanical fastener releasably engaged with an elastic material on the disposable absorbent article, as set forth in claim 1. DECISION The Examiner’s rejection of claims 1-3 and 7-11 based on indefiniteness is not sustained. The Examiner’s rejections of claims 1-3 and 7-11 based on obviousness are sustained. Accordingly, the Examiner’s decision to reject all claims on appeal, claims 1-3 and 7-11, is affirmed. The prior panel’s decision, Ex parte Heindel, Appeal No. 2007-0724 (BPAI June 20, 2007), entering a new ground of rejection of claims 12-22 for obviousness under 35 U.S.C. § 103(a) based on Caldwell and Roessler, culminating in this appeal, is hereby made final for judicial review. See 37 C.F.R. § 41.50(e); MPEP 1214.01 (I) (Rev. 3, Aug. 2005). Requests for extensions of time in this ex parte reexamination proceeding are governed by 37 C.F.R. § 1.550(c). See 37 C.F.R. § 41.50(f). AFFIRMED rvb Appeal 2009-010313 Reexamination Control 90/006,775 Patent 6,428,526 17 Patent Owner: Kimberly Clark Worldwide, Inc. Legal Dept. 401 N Lake Street Neenah, WI 54956 Third Party Requester Peter G. Pappas, Esq. Sutherland Asbill & Brennan, LLP 999 Peachtree Street, NE Atlanta, GA 30309-3996 Copy with citationCopy as parenthetical citation