Colgate-Palmolive CompanyDownload PDFPatent Trials and Appeals BoardAug 6, 202015528604 - (D) (P.T.A.B. Aug. 6, 2020) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 15/528,604 05/22/2017 Nilza Shimohirao 10576-00-US-01-OC 1900 23909 7590 08/06/2020 COLGATE-PALMOLIVE COMPANY 909 RIVER ROAD PISCATAWAY, NJ 08855 EXAMINER LIU, TRACY ART UNIT PAPER NUMBER 1612 NOTIFICATION DATE DELIVERY MODE 08/06/2020 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): Patent_Mail@colpal.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte NILZA SHIMOHIRAO, MOHAMAD BAZAZAN, and ERICO PRAT Appeal 2020-0000301 Application 15/528,604 Technology Center 1600 Before ERIC B. GRIMES, LINDA M. GAUDETTE and FRANCISCO C. PRATS, Administrative Patent Judges. GRIMES, Administrative Patent Judge. DECISION ON APPEAL This is an appeal under 35 U.S.C. § 134(a) involving claims to a method of reducing bacteria in a precipitated calcium carbonate slurry, which have been rejected as obvious. We have jurisdiction under 35 U.S.C. § 6(b). We REVERSE. 1 Appellant identifies the real party in interest as Colgate-Palmolive Company. Appeal Br. 2. We use the word “Appellant” to refer to “applicant” as defined in 37 C.F.R. § 1.42. Appeal 2020-000030 Application 15/528,604 2 STATEMENT OF THE CASE “Precipitated calcium carbonate or PCC is manufactured on a commercial scale for use in a variety of industrial, cosmetic and pharmaceutical products.” Spec. ¶ 1. The Specification describes the conventional process of making precipitated calcium carbonate as follows: (a) limestone is heated to form lime (CaO); (b) water is added to the CaO to yield Ca(OH)2; (c) the Ca(OH)2 is treated with carbon dioxide (CO2) gas, causing calcium carbonate to precipitate; the resulting slurry of calcium carbonate is then neutralized and dried. Id. “Slurries of precipitated calcium carbonate are susceptible to bacteria.” Id. ¶ 2. “Ozone, which is capable of effectively killing . . . bacteria and which decomposes rapidly, has been reported to be effective for some clinical uses, such as ozone sterilization of medical equipment.” Id. ¶ 4. The Specification states, however, that “ozone has not been contemplated for use in PCC slurries, likely because of the high concentration of solids in the slurry.” Id. ¶ 5. Claims 1–7, 9–16, 18, and 19 are on appeal. Claim 1, reproduced below, is illustrative (emphasis added): 1. A method for reducing bacteria in a precipitated calcium carbonate (CaCO3) slurry, the method comprising: adding water to calcium oxide (CaO) to form Ca(OH)2; treating the Ca(OH)2 with CO2 gas to form a slurry comprising precipitated CaCO3; neutralizing the slurry; and exposing the slurry that was neutralized to ozone in an amount sufficient to reduce bacteria in the precipitated calcium carbonate slurry, Appeal 2020-000030 Application 15/528,604 3 wherein a solid concentration of precipitated CaCO3 in the slurry ranges from about 12% w/w to about 40% w/w; wherein the concentration of ozone in the neutralized slurry ranges from about 5 ppm to about 25 ppm. The claims stand rejected as follows:2 Claims 1–4, 6, 7, 9, 11, 18, and 19 under 35 U.S.C. § 103 as obvious based on Shimohirao,3 Price,4 Skrzypczak,5 and Drew6 (Ans. 3); Claim 5 under 35 U.S.C. § 103 as obvious based on Shimohirao, Price, Skrzypczak, Drew, and Long7 (Ans. 3); Claim 10 under 35 U.S.C. § 103 as obvious based on Shimohirao, Price, Skrzypczak, Drew, and Boast8 (Ans. 4); Claims 12 and 13 under 35 U.S.C. § 103 as obvious based on Shimohirao, Price, Skrzypczak, Drew, and Lynch9 (Ans. 4); Claim 14 under 35 U.S.C. § 103 as obvious based on Shimohirao, Price, Skrzypczak, Drew, and Shiba10 (Ans. 4); and Claims 15 and 16 under 35 U.S.C. § 103 as obvious based on Shimohirao, Price, Skrzypczak, Drew, and Jasra11 (Ans. 5). 2 Appellant contends that all of the rejections except that of claim 9 are new grounds of rejection. Reply Br. 2–3. This issue can be reviewed only by way of petition, 37 CFR § 41.40(a), but the issue is moot in view of our reversal of the rejections on appeal. 3 Shimohirao et al., US 2012/0276023 A1; pub. Nov. 1, 2012. 4 Price et al., US 4,793,985; iss. Dec. 27, 1988. 5 Skrzypczak et al., WO 2012/175490 A1; pub. Dec. 27, 2012. 6 Drew et al., US 5,647,895; iss. July 15, 1997. 7 Long, Jr. et al., US 5,147,563; iss. Sept. 15, 1992. 8 Boast et al., US 2008/0213125 A1; pub. Sept. 4, 2008. 9 Lynch et al., US 2003/0143164 A1; pub. July 31, 2003. 10 Shiba et al., US 2013/0189200 A1; pub. July 25, 2013. 11 Jasra et al., US 2003/0082091 A1; pub. May 1, 2003. Appeal 2020-000030 Application 15/528,604 4 OPINION Obviousness based on Shimohirao, Price, Skrzypczak, and Drew The Examiner finds that Shimohirao teaches the first three steps of claim 1: adding water to CaO to form Ca(OH)2, treating the Ca(OH)2 with CO2 gas to yield a slurry of precipitated calcium carbonate (CaCO3), and neutralizing. Final Action12 3. The Examiner finds that Shimohirao also teaches adding a polymeric biguanide to the slurry to “provide[] lasting antimicrobial action,” but does not disclose treating the neutralized slurry with ozone. Id. at 3–4. The Examiner finds that Price discloses a process for producing ultrafine ground calcium carbonate in which calcium carbonate solids are contacted with ozone gas, which serves to destroy organic matter or microorganisms that might be contained in it. Id. at 4. The Examiner concludes that it would have been obvious to expose Shimohirao’s slurry to ozone “since ozone is effective in destroying microorganism[s] which may be contained in calcium carbonate as taught by Price.” Id. The Examiner finds that Shimohirao and Price do not disclose a solids concentration within the specific range recited in claim 1, but that a precipitated calcium carbonate slurry with a solids content of 5–30% would have been obvious based on Skrzypczak. Id. at 5. Finally, the Examiner finds that none of these references disclose a concentration of ozone in the neutralized slurry of 5 ppm to 25 ppm. Id. at 9. “However, Drew et al. disclose a kaolin clay slurry having enhanced microbiological control and produced by a process which comprises adding 12 Office Action mailed December 11, 2018. Appeal 2020-000030 Application 15/528,604 5 a microbiocide to the cooled slurry, wherein the amount of microbiocide added is at least 20 ppm.” Id. The Examiner concludes that it would have been obvious “to have incorporated at least 20 ppm of ozone into the slurry since at least 20 ppm is an effective concentration of a microbiocide used on slurries as taught by Drew et al.” Id. Appellant argues that “the Examiner has not demonstrated that Drew teaches or suggests the use of ozone nor that the effective amount for any and all microbicides falls with[in] the claimed range – e.g., regardless of the microbicide or the context.” Appeal Br. 9. Appellant argues that “Drew does not suggest the use of ozone for reducing bacteria,” but instead discloses four specific chemical microbiocides. Id. Appellant reasons that [s]imply because Drew may disclose the use of a particular microbiocide (e.g., Ucarcide or Proxel) in one particular context (e.g., with kaolin clay), and at a particular concentration, the Examiner has not effectively shown how this would motivate one of skill in the art to use a different microbiocide (e.g., Ozone), in a different context (e.g., reducing bacteria in a (CaCO3) slurry[)], at some particular concentration. Id. at 9–10. Appellant concludes that “the Examiner has not demonstrated that Drew teaches or suggests that the concentration of 20ppm for the microbiocide allegedly taught by Drew would be effective for any and all microbiocides – much less specifically for ozone.” Id. at 10. We agree with Appellant that the Examiner has not provided sufficient evidence to show that a skilled artisan would have had a reason to treat a precipitated calcium carbonate (PCC) slurry with ozone, at a concentration of 5–25 ppm, with a reasonable expectation that doing so would have an antibacterial effect. As the Examiner found, Shimohirao Appeal 2020-000030 Application 15/528,604 6 discloses that PCC is generally made by heating limestone, which yields lime (CaO) and CO2: Addition of the water to the lime (a process called “slaking”) yields Ca(OH2). The slaked lime . . . is treated with carbon dioxide gas. The resulting calcium carbonate precipitates from the aqueous solution, yielding a slurry of precipitated calcium carbonate that can be neutralized [and further processed]. Shimohirao ¶ 2. Shimohirao also discloses that “[s]lurries of precipitated calcium carbonate are susceptible to microorganisms” and “[p]olymeric biguanides can effectively preserve oral care compositions that include precipitated calcium carbonate.” Id. ¶¶ 3, 5. Shimohirao discloses using polymeric biguanides at concentrations ranging from 0.01% to 0.04%. Id. ¶ 21. A concentration of 0.01% (0.01 parts per 100) is equivalent to 100 ppm. Price discloses a method of making ultrafine ground calcium carbonate. Price 1:15–16. Price’s process begins with dry crushed calcium carbonate, which is slurried, dispersed, and ground, and the output product is classified by particle size. Id. at 2:42–57. The process then includes a step of contacting said output product with ozone in sufficient amount and for a sufficient time to (1) brighten said calcium carbonate product, (2) destroy any dispersant contained in the mixture, (3) destroy any flocculent contained in the mixture, and (4) destroy any organic matter or microorganisms contained in the mixture. Id. at 2:58–63. Price states that “[t]he ozone is preferably added in sufficient amounts to provide about 3 to 10 pounds per ton of solids.” Id. at 5:23–25. Three pounds per ton (3 pounds per 2000 pounds, or 1.5 pounds per 1000 pounds) is equivalent to 1500 ppm. Appeal 2020-000030 Application 15/528,604 7 The Examiner does not cite Skrzypczak for any disclosure relevant to the ozone concentration recited in the claims, but rather cites Drew’s disclosure of microbiocides in kaolin clay. Final Action 5, 9. Drew discloses “a process for the reduction of microorganisms in kaolin clay slurries.” Drew 1:8–9. Drew states: The amount of microbiocide added to the slurry is at least 20 ppm (weight of microbiocide as received to total slurry weight). The microbiocides added can be selected from conventional microbiocides, such as 1,5-pentanediol ( . . . Ucarcide); 1,2- benzisothiazolin-3-one ( . . . Proxel); 5-chloro-2-methyl-4- isothiazolin-3-one/2-methyl-4-isothiazolin-3-one ( . . . AMA- 415); tetrahydro-3,5-dimethyl-2H-1,3,5-thiadiazine-2-thione ( . . . AMA-35D); or other commercially available microbiocides. Id. at 3:48–60 (emphasis added). Thus, the microbiocide concentrations suggested by Drew for kaolin clay are for “conventional” or “commercially available” microbiocides. The Examiner has not pointed to evidence showing that a skilled artisan would have considered ozone to be a conventional or commercially available microbiocide, in the context of PCC slurries, and thus comparable to the examples provided by Drew. Nor has the Examiner pointed to other evidence to show that a skilled artisan would have reasonably expected ozone to be an effective microbiocide in a precipitated calcium carbonate slurry if it were used at a concentration of 20–25 ppm (the part of the claimed range that is above the 20 ppm minimum suggested by Drew). As discussed above, Shimohirao and Price provide evidence that not every microbiocide is used at the same concentration. Shimohirao suggests using polymeric biguanides in a precipitated calcium carbonate slurry at a concentration equivalent to at least 100 ppm, while Price suggests treating a Appeal 2020-000030 Application 15/528,604 8 slurry of calcium carbonate particles with ozone at a concentration equivalent to at least 1500 ppm. In response to Appellant’s argument on this point, the Examiner states that “it would have taken no more than the relative skills of one of ordinary skill in the art to determine how effective the concentration disclosed by Drew is with ozone.” Ans. 12. However, without a reasonable expectation that the concentration disclosed by Drew would be successful as a microbiocide in Shimohirao’s composition, a skilled artisan would have had no reason to modify Shimohirao by using ozone (as suggested by Price) at the concentration suggested by Drew. We therefore conclude that the Examiner has not shown that the method of claim 1 would have been obvious based on Shimohirao, Price, Skrzypczak, and Drew. We reverse the rejection of claim 1, and dependent claims 2–4, 6, 7, 9, 11, 18, and 19, under 35 U.S.C. § 103(a). Remaining Obviousness Rejections Each of the other pending rejections relies on the combination of Shimohirao, Price, Skrzypczak, and Drew, and adds an additional reference to meet the limitations of the rejected dependent claims. See Final Action 8, 10–13. The Examiner points to nothing in the other cited references that makes up for the deficiency discussed above. We therefore reverse the rest of the rejections on appeal for the same reasons discussed above with respect to the rejection of claims 1–4, 6, 7, 9, 11, 18, and 19. Appeal 2020-000030 Application 15/528,604 9 DECISION SUMMARY In summary: Claims Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 1–4, 6, 7–9, 11, 18, 19 103 Shimohirao, Price, Skrzypczak, Drew 1–4, 6, 7–9, 11, 18, 19 5 103 Shimohirao, Price, Skrzypczak, Drew, Long 5 10 103 Shimohirao, Price, Skrzypczak, Drew, Boast 10 12, 13 103 Shimohirao, Price, Skrzypczak, Drew, Lynch 12, 13 14 103 Shimohirao, Price, Skrzypczak, Drew, Shiba 14 15, 16 103 Shimohirao, Price, Skrzypczak, Drew, Jasra 15, 16 Overall Outcome 1–7, 9–16, 18, 19 REVERSED Copy with citationCopy as parenthetical citation