Christopher Lester et al.Download PDFPatent Trials and Appeals BoardDec 22, 20202020002321 (P.T.A.B. Dec. 22, 2020) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 12/933,454 01/31/2011 Christopher L. Lester 4229-US; AD2010000704 9130 111494 7590 12/22/2020 Avery Dennison Corporation Wendy A. Choi 8080 Norton Parkway 22D Mentor, OH 44060 EXAMINER BOYLE, KARA BRADY ART UNIT PAPER NUMBER 1766 NOTIFICATION DATE DELIVERY MODE 12/22/2020 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): matsgroup_patentdocket@averydennison.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE _____________ BEFORE THE PATENT TRIAL AND APPEAL BOARD _____________ Ex parte CHRISTOPHER L. LESTER, BRANDON S. MILLER, MICHAEL J. ZAJACZOWSKI, WILLIAM L. BOTTORF, and KYLE R. HEIMBACH 1 _____________ Appeal 2020-0023212 Application 12/933,454 Technology Center 1700 ______________ Before LINDA M. GAUDETTE, DONNA M. PRAISS, and JOHN A. EVANS, Administrative Patent Judges. EVANS, Administrative Patent Judge. DECISION ON APPEAL STATEMENT OF THE CASE This is a decision on appeal under 35 U.S.C. § 134(a) from the Examiner’s Non-Final Rejection of Claims 1, 13, 15–18, 40, 57, and 59. Final Act. 1. We have jurisdiction over the pending claims under 35 U.S.C. § 6(b). We REVERSE. 1 We use the word “Appellant” to refer to “applicant” as defined in 37 C.F.R. § 1.42. The Appeal Brief identifies the Avery Dennison Corporation, as the real party in interest. Appeal Br. 1. 2 A telephonic Oral Hearing was conducted November 19, 2020. A transcript will be made of Record. Appeal 2020-002321 Application 12/933,454 2 INVENTION The claims relate to acrylic copolymers including controlled placement of functional groups within the polymer structure. See Abstract. Claims 1 and 16 are independent. Claim 1, reproduced below, is illustrative of the invention. 1. A crosslinkable composition comprising: at least one acrylic copolymer comprising two reactive segments of controlled molecular weight and position and one non-reactive segment of controlled molecular weight and position; wherein the reactive segments are positioned on either side of the central non-reactive segment on the polymer chain, the reactive segments comprising copolymers derived from (i) one or more of the monomers of the non-reactive segment and (ii) at least one polymerizable comonomer comprising a crosslinkable functionality, the at least one polymerizable comonomer comprising at least one monomer derived from the formula [shown below]: R ׀ H2C=C–X where R is H or CH3 and X consists of a functional group capable of crosslinking, wherein the functional group is a carboxyl group, wherein the one or more monomers present in the non- reactive segment is the same type of monomer of the non- reactive segment present in the reactive segments, wherein the one or more monomers of the non-reactive segment are present in the reactive segment in an amount Appeal 2020-002321 Application 12/933,454 3 effective for the reactive segments and the non-reactive segment to be molecularly miscible before cure, wherein the non-reactive segment of the acrylic copolymer is derived from monomers selected from the group consisting of C1 to about C20 alkyl, aryl, or cyclic acrylates, C1 to about C20 alkyl, aryl, or cyclic methacrylates, or mixtures thereof. PRIOR ART Name3 Reference Date Taniguchi US 7,407,694 B2 Aug. 5, 2008 REJECTIONS4 AT ISSUE5 1. Claims 1, 3, 13, 15–18, 40, 57, and 59 stand rejected under 35 U.S.C. § 112(a) or 35 U.S.C. § 112 (1st ¶), as failing to comply with the written description requirement. Final Act. 3–4. 2. Claims 1, 3, 13, 15–18, 40, 57, and 59 stand rejected under 35 U.S.C. § 112(a) or 35 U.S.C. § 112 (1st ¶), as failing to comply with the enablement requirement. Final Act. 4–7. 3. Claims 1, 13, 15–18, 40, 57, and 59 stand rejected under 35 U.S.C. § 102(b) as anticipated by Taniguchi. Final Act. 9–18. 3 All citations herein to the references are by reference to the first named inventor/author only. 4 The present application is being examined under the pre-AIA first to invent provisions. Final Act. 2. 5 Throughout this Decision, we refer to the Appeal Brief (“Appeal Br.”) filed November 4, 2019, the Reply Brief (“Reply Br.”) filed January 30, 2020, the Final Office Action (“Final Act.”) dated April 29, 2019, the Second or Subsequent Examiner’s Answer dated December 17, 2019, and the Specification (“Spec.”) filed July 27, 2018. Appeal 2020-002321 Application 12/933,454 4 ANALYSIS6 We have reviewed Appellant’s arguments in the Briefs, the Examiner’s rejection, and the Examiner’s response to Appellant’s arguments. Appellant’s arguments have persuaded us of reversible error in the Examiner’s rejections. WRITTEN DESCRIPTION CLAIMS 1, 3, 13, 15–18, 40, 57, AND 59: Claim 1 recites, inter alia, “wherein the one or more monomers of the non-reactive segment are present in the reactive segment in an amount effective for the reactive segments and the non-reactive segment to be molecularly miscible before cure.” The Examiner finds independent Claims 1 and 16 were amended during prosecution to recite the above-discussed limitation which was not present at filing. Final Act. 3. The Examiner finds the concept of molecular miscibility is not linked to any amount of any particular monomers. Id. The Examiner finds the term “effective amount” is not present in the instant specification such that it is not possible to determine an “effective amount” of monomer which makes the non-reactive and reactive segments molecularly miscible before cure. Id. 3–4. Appellant contends the Examiner is not using the correct written description standard because the claimed subject matter need not be described in haec verba in order for the disclosure to satisfy the written description requirement. Appeal Br. 4 (citing In re Smith, 481 F.2d 910, 914 (CCPA 1973)). Appellant argues the original application discloses 6 The Examiner has withdrawn the rejection of Claims 16, 40, 57, and 59 under 35 U.S.C. 112 (2nd ¶), as indefinite. Ans. 15. Appeal 2020-002321 Application 12/933,454 5 copolymers containing reactive and non-reactive segments, wherein the reactive segment contains monomers of the non-reactive segment in an amount such that the resulting segments are molecularly miscible. Appeal Br. 5. (citing Spec. ¶¶ 8, 22, 25; original claims 1, 21). Appellant argues Examples 1, 3–9, and 14–22 describe the preparation of copolymers wherein the one or more monomers of the non-reactive segment are present in the reactive segment in an amount effective for the reactive and non-reactive segments to be molecularly miscible as demonstrated by the presence of a single glass transition temperature (Tg), which is indicative of miscibility, i.e., the segments are not phase separated. Id. Appellant argues the Specification shows by way of the description and working examples that Appellant had possession of the later claimed subject matter. Id. The Examiner’s Answer is difficult to parse because the Examiner comingles findings related to Written Description with findings relating to Enablement without distinguishing the two legal theories. See Ans. 15–23. Appellant notes this lack of distinction. Appeal Br. 5 (“This statement appears to be addressing the written description requirement, which is a distinct and separate requirement from enablement, and which is addressed above.”). The Examiner finds “Appellant’s arguments filed on 10/3/2019 and/or 11/4/2019 are not persuasive.” Ans. 15. The Examiner finds the only portion of the instant specification which discusses miscibility states: As used herein, the term “molecularly miscible” means a compound or mixture of compounds that exhibit properties in the bulk state that are indicative of single phase behavior. With respect to the acrylic copolymer, the observation of a single Tg is indicative of polymer segment miscibility. The single Tg is intermediate between those of the constituent polymer segments Appeal 2020-002321 Application 12/933,454 6 and varies monotonically between these values as the relative amount of each segment changes. Id. (quoting Spec. ¶ 22). Moreover, the Examiner finds Appellant only discloses 68% butyl acetate as the non-reactive phase, but the claims are not limited to butyl acetate. Id. Appellant disputes the Examiner’s finding that “the concept of being molecular miscible is not linked to any amount of any particular monomers.” Reply Br. 2 (citing Ans. 3). Appellant argues the working examples describe the preparation of copolymers wherein the one or more monomers of the non-reactive segment are present in the reactive segment in an amount effective for the reactive and non-reactive segments to be molecularly miscible which specify the percent of the monomer consumed in preparing the reactive and non-reactive segments. Id. (citing Spec., Examples 1, 3–9, 14–22). Appellant explains: Figure 8 is a graph of tan (delta) as a function of temperature for the polymers in Table 15, which have backbone compositions of 68% butyl acrylate (BA) and 32% tBA with varying numbers of MAA per end reactive segment. As Figure 8 shows, all four (4) polymers exhibit a single glass transition temperature, which is indicative of miscibility, i.e., not phase separated [sic, “separation”]. Reply Br. 2. Appellant disputes the Examiner’s finding that the Specification fails to teach what amounts of which monomers provide miscibility: The Examiner alleges that the examples of the instant specification do not state what amounts of which materials provide molecular miscibility and which will not (Examiner’s Answer, page 7, 1st paragraph). This is not the standard for enablement. There is no absolute value. The effective amount of non-reactive monomer that must be incorporated into the reactive segment in order for the segments to be miscibility is Appeal 2020-002321 Application 12/933,454 7 dependent on the nature of the reactive and non-reactive monomers. The concept of miscibility is related to polymer compatibility. “Polymer Compatibility” refers to the total miscibility, on a molecular scale, of two individual polymers or in the present case to segments within the same polymer (Polymer Science Dictionary, 1st Edition, Page 79, 1989). Polymer compatibility can be influenced by a variety of factors, including solubility parameters, enthalpy of mixing, hydrogen bonding, surface forces, etc. Methods for calculating/predicting polymer compatibility are well known in the art. Reply Br. 5. The Examiner finds Appellant admits: “not all polymers with the same Tg are miscible.” Ans. 16 (citing Appeal Brief, filed October 20, 2019, 9). In view of this admission, the Examiner finds the Appeal Brief indicates “undue experimentation” is required to determine the amounts of which monomers will provide the claimed miscibility. Ans. 15. We do not find the Record to comprise an appeal brief filed October 20, 2019. However the phrase “not all polymers with the same Tg are miscible,” appears in Appellant’s Appeal Brief filed October 3, 2019: Applicants never argued that a single Tg is solely dispositive of miscibility. This is supported by the very definition of molecular miscibility in paragraph 22 of the present application that has been repeatedly cited by the Examiner. The definition states, in part, “. . . , the observation of a single Tg is indicative (emphasis added) of polymer segment miscibility”. This is because while all miscible polymers exhibit a single glass transition temperature (Tg), not all polymers with the same Tg are miscible. Appeal Brief filed October 3, 2019, 9. We do not read the accused phrase to mean the presence of a single glass transition temperature (Tg) does not indicate a miscible system. Appeal 2020-002321 Application 12/933,454 8 In view of the foregoing, we decline to sustain the rejection of Claims 1, 3, 13, 15–18, 40, 57, and 59 under the written description requirement of 35 U.S.C. § 112(a) or 35 U.S.C. § 112 (1st ¶). ENABLEMENT CLAIMS 1, 3, 13, 15–18, 40, 57, AND 59: Independent Claims 1 and 16, as amended, recite, inter alia, “wherein the one or more monomers of the nonreactive segment are present in the reactive segment in an amount effective for the reactive segments and the non-reactive segment to be molecularly miscible before cure.” The Examiner finds none of the prosecution history disclosure “provides any direction on which amounts of which types of monomers will produce the molecular miscibility.” Final Act. 5. The Examiner finds the cited examples only show butyl acrylate, in a particular amount (68%), as the nonreactive segment, but that the claims are not limited to butyl acrylate, so the working examples are not sufficient to provide direction to one of ordinary skill in the art on how to make and use the instant invention. Ans. 16–17. Because the genus of non-reactive segments may contain hundreds of thousands of different species, the Examiner asks how much, and what combinations, of the other species would provide molecular miscibility? Ans. 16–17. Appellant discloses differential scanning calorimetry (DSC) is used to determine a polymer’s glass transition temperature (Tg). Reply Br. 6. We do not find DSC techniques constitute “undue experimentation.” Appellant’s Specification discloses 18 working examples and discloses two different methods of preparing the claimed polymers. Appeal Br. 9. Appeal 2020-002321 Application 12/933,454 9 In view of the foregoing, we decline to sustain the rejection of Claims 1, 3, 13, 15–18, 40, 57, and 59 under the enablement requirement of 35 U.S.C. § 112(a) or 35 U.S.C. § 112 (1st ¶). ANTICIPATION BY TANIGUCHI CLAIMS 1, 3, 13, 15–18, 40, 57, AND 59: Appellant contends “Taniguchi’s block copolymer (A) is a thermoplastic elastomer having a high Tg block and a low Tg block”. Appeal Br. 11 (citing Taniguchi, inter alia, col. 4, ll. 43–57). Appellant argues “[o]ne skilled in the art would know that thermoplastic elastomers (“TPE”) ‘derive their properties and characteristics from the block copolymerization of two or more segments of molecularly dissimilar polymers.’” Id. (quoting Whelan,7 at 654–655). Appellant explains “[t]he chemical composition of each phase strongly influences the performance of the TPE. ‘The main factors affected are the thermal performance, physical and chemical resistance properties, and weatherability as a direct result of each phase’s glass transition temperature (Tg), melt transition temperature (Tm), and any chain inconsistencies.” Id. (quoting Whelan). The Examiner finds: It is noted that the block copolymers and compositions produced using them in Taniguchi meet the instantly claimed acrylic copolymer composition and adhesive made therefrom. Thermoplastic elastomers are but one intended use of the block copolymer compositions of Taniguchi. Ans. 23. 7 Whelan, D., Thermoplastic Elastomers in: Brydson’s Plastics Materials, Edited by Marianne Gilbert, Butterworth-Heinemann; 8th edition (October 25, 2016), pp 654-655. (Evidence Appendix). Appeal 2020-002321 Application 12/933,454 10 Appellant argues: The pending claims are drawn to a copolymer containing a non- reactive segment and a reactive segment, wherein the reactive segment contains an effective amount of the non-reactive monomer such that the non-reactive segment and reactive segment are molecularly miscible. In contrast, Taniguchi discloses molecularly dissimilar blocks that have different Tg and are immiscible. Reply Br. 11–12. Taniguchi discloses: The glass transition temperature TgA of the (meth)acrylic polymer block (a) and the glass transition temperature TgB of the acrylic polymer block (b) in the block copolymer (A) preferably satisfy the following relation: TgA>TgB Taniguchi, Col. 10, ll. 43–48. Thus, Taniguchi discloses a polymer which must have at least two glass transition temperatures whereas Appellant claims a polymer having only a single glass transition temperature.. Accordingly, Taniguchi fails to anticipate the claimed invention. Appeal 2020-002321 Application 12/933,454 11 DECISION SUMMARY Claims Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 1, 3, 13, 15–18, 40, 57, 59 112 (1st ¶) or 112(a) written description 1, 3, 13, 15–18, 40, 57, 59 1, 3, 13, 15–18, 40, 57, 59 112 (1st ¶) or 112(a) enablement 1, 3, 13, 15–18, 40, 57, 59 1, 13, 15– 18, 40, 57, 59 102 (b) Taniguchi 1, 3, 13, 15–18, 40, 57, 59 Overall Outcome: 1, 3, 13, 15–18, 40, 57, 59 REVERSED Copy with citationCopy as parenthetical citation