CELLULOSE SCIENCES INTERNATIONAL, INC.Download PDFPatent Trials and Appeals BoardOct 1, 20212021004632 (P.T.A.B. Oct. 1, 2021) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 15/337,302 10/28/2016 Rajai H. Atalla 024470-9008-US01 8653 23510 7590 10/01/2021 MICHAEL BEST & FRIEDRICH LLP (Mad) 790 N WATER ST SUITE 2500 Milwaukee, WI 53202 EXAMINER WHITE, EVERETT ART UNIT PAPER NUMBER 1623 NOTIFICATION DATE DELIVERY MODE 10/01/2021 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): madipdocket@michaelbest.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE ____________ BEFORE THE PATENT TRIAL AND APPEAL BOARD ____________ Ex parte RAJAI H. ATALLA and ROWAN S. ATALLA Appeal 2021-004632 Application 15/337,302 Technology Center 1600 ____________ Before RICHARD M. LEBOVITZ, JEFFREY N. FREDMAN, and TAWEN CHANG, Administrative Patent Judges. LEBOVITZ, Administrative Patent Judge. DECISION ON APPEAL The Examiner rejected claims 1–3, 5–11, 12, 27, and 28 under 35 U.S.C. § 103 as obvious. Pursuant to 35 U.S.C. § 134(a), Appellant1 appeals from the Examiner’s decision to reject the claims. We have jurisdiction under 35 U.S.C. § 6(b). We REVERSE and set forth a new ground of rejection pursuant to 37 C.F.R. § 41.50(b). 1 We use the word “Appellant” to refer to “applicant” as defined in 37 C.F.R. § 1.42. Appellant identifies the real party in interest as Cellulose Sciences International (CSI). Appeal Br. 3. Appeal 2021-004632 Application 15/337,302 2 STATEMENT OF THE CASE Claims 1–3, 5–11, 12, 27, and 28 stand rejected by the Examiner in the Final Office Action under 35 U.S.C. 103 as obvious in view of Atalla (US Publication No. 2014/0220228 A1, published Aug. 7, 2014) (“Atalla”) and Schneider et al. (US Publication No. 2004/0102625 A1, published May 27, 2004) (“Schneider”). Final Act. 5; Ans. 4.2 Claim 1, the only independent claim on appeal, is reproduced below: 1. A method of treating and stabilizing a cellulosic material, comprising a) contacting a cellulosic material with a treatment solution of an alkali in an alcohol/water co-solvent to yield (i) a nano-deaggregated cellulose and (ii) a post-treatment solution which contains dissolved phytochemicals; and then b) treating the nano-deaggregated cellulose and the post- treatment solution with an acid to reduce pH to yield a stabilized nano-deaggregated cellulose and a neutralized post- treatment solution, the pH being reduced to a level such that the stabilized nano-deaggregated cellulose is not mercerized upon exposure to water. REJECTION Step (a) of claim 1 recites “contacting a cellulosic material with a treatment solution of an alkali in an alcohol/water co-solvent to yield (i) a nano-deaggregated cellulose and (ii) a post-treatment solution which 2 Claims 13–16 were rejected in the Final Office Action, but in the Answer, the Examiner withdrew the rejection of them and stated they were in condition for allowance. Ans. 6. In addition, there was a rejection under 35 U.S.C. § 112 in the Final Office Action, but it was not repeated in the Answer. Consequently, we have not addressed the § 112 rejection and consider it withdrawn. Appellant stated that 1–16, 25, 28, and 30 were rejected by the Examiner as obvious, but these claim numbers do not correspond to the claim numbers listed as rejected in the Final Office Action and Answer. Appeal 2021-004632 Application 15/337,302 3 contains dissolved phytochemicals.” The Examiner found that Atalla describes this step, citing paragraphs 54, 78, and Example 1 (beginning at paragraph 89). Final Act. 6. For example paragraph 78 of Atalla discloses: At step 202, the cellulosic material is subjected to a pretreatment step in accordance with embodiments described herein, e.g., a treatment solution of alkali in a co-solvent system 201 of water and a second solvent, such as an alcohol, e.g., ethanol, or another water-miscible solvent, to deaggregate the cellulose. Example 1 of Atalla further discloses treating corn stover, a “cellulosic material,” with potassium hydroxide, an alkali, and the same solvent recited in step a) of ethanol and water: The solution prepared for treatment of the com stover consisted of a 1.5 N solution of potassium hydroxide (KOH) in a mixture of ethanol (CH3CH2OH) and water that was 75% ethanol by volume. Atalla ¶ 91. The Examiner also found step b) of “treating the nano-deaggregated cellulose and the post-treatment solution with an acid to reduce pH to yield a stabilized nano-deaggregated cellulose and a neutralized post-treatment solution” is described by Atalla. Specifically, the Examiner referred to paragraphs 94 and 100 of Atalla, which the Examiner found describes neutralizing the corn stover with acid. Final Act. 7–8. The Examiner also cited Example 2 of Atalla of treating samples C and D of “raw bagasse” with acetic acid. Id. at 8. The Examiner further cited Schneider as describing carbonic acid, but makes this statement only with respect to claim 3. Final Act. 6. Claim 3 depends from claim 1, and further recites “wherein the acid is carbonic acid formed by dissolving/reacting carbon dioxide (CO2) in/with post-treatment Appeal 2021-004632 Application 15/337,302 4 solution.” The Examiner stated it would have been obvious to one of ordinary skill in that to substitute carbonic acid as described in Schneider for the acetic acid of Atalla. Id. at 7. Appellant argues that “method of claim 1 utilizes an acid to stabilize nano-deaggregated cellulose, while Atalla ’228 utilizes a decantation washing method with washes of co-solvent followed by water washes.” Appeal Br. 7. Appellant also states that “[n]owhere does Atalla ’228 add any acid or even suggest or hint at adding acid to the combined nano- deaggregated cellulose and post-treatment solution.” Id. at 10. CLAIM INTERPRETATION We begin with interpreting claim 1. The first step of the claim comprises contacting a cellulose material with a treatment solution of “of an alkali in an alcohol/water co-solvent” to yield “(i) a nano-deaggregated cellulose and (ii) a post-treatment solution which contains dissolved phytochemicals.” According to the Specification, the alkali extracts phytochemical from the cellulose. Spec. 10:2–13. We interpret the “post- treatment solution” to be the treatment solution comprising the “alkali in an alcohol/water co-solvent” and the phytochemicals extracted from the cellulose. After the alkali extraction step is performed, (i) the nano- deaggregated cellulose and (ii) the post-treatment solution are treated with acid “to reduce pH to yield a stabilized nano-deaggregated cellulose and a neutralized post-treatment solution.” Claim 1 does not specify whether (i) and (ii) are separated from each other. Therefore, we interpret the claim to cover acid treatment of (i) and (ii) of the combination of cellulose and post-treatment solution, or alternatively, Appeal 2021-004632 Application 15/337,302 5 acid treatment of (i) and (ii) separately when (i) and (ii) have been separated from each other prior to the acid treatment. ATALLA Appellant is correct that Atalla, throughout its disclosure, describes separating the cellulose and post-treatment solution after alkali treatment, and then washing the cellulose (also called the “bagasse”) to remove the remaining alkali. Atalla ¶¶ 15, 74. See Appeal Br. 8. The Examiner found, however, that Atalla describes in Example 1, that “the first water wash was neutralized with acetic acid, resulting in precipitation of some solubilized material.” Atalla ¶ 100. The Examiner stated that the water washes of the cellulose “can comprise acetic acid,” and that these water washes contacted the cellulose, and therefore the Examiner found that Atalla describes treating (i) the cellulose and (ii) post-treatment solution with acid as required by the claim. Ans. 6. The Examiner’s finding is not supported by a preponderance of the evidence. Atalla describes adding the acid to the “first water wash” to precipitate the solubilized material and analyze the precipitated material by “Raman spectroscopy.” Atalla ¶ 100. The first water wash is obtained after removing the solvent, washing the cellulose sample with water, and decanting the water (“After decanting the solvent the last time, the sample was washed with water, decanted, and refilled with water.”). Id. It would make little sense, as argued by Appellant, to precipitate the extracted material with acid while in contact with the cellulose, as found by the Examiner, because that would add the alkali-extracted material back to the cellulose and it could not be determined what material was extracted during Appeal 2021-004632 Application 15/337,302 6 the alkali treatment step. See Appeal Br. 12. The extracted material would be put back into the cellulose slurry by acid precipitation and it would therefore contain the extracted material and the non-extracted material which remained with the cellulose. For this reason, the “first water wash” would be understood by one of ordinary skill in the art to be the water obtained after the washing and decantation of the cellulose and not the water before it is applied to the corn cellulose, Consequently, the Examiner erred in finding that the neutralization step in ¶ 100 of Atalla meets step b) of claim 1 in which the (ii) post-treatment solution with phytochemicals is treated with acid. Claims 30, 2, and 5 Appellant provided separate arguments for claims 30, 2, and 5. Claim 30 depends from claim 1, and recites “further comprising at step (b), precipitating the alkali as an alkali salt.” Claim 2, depend depends from claim 30, and further recites c) separating the nano-deaggregated cellulose and precipitated alkali salt from the neutralized post-treatment solution, and d) separating the alkali salt from the nano-deaggregated cellulose. Claim 5, which depends from claims 28, 2, and 30, further recites “comprising treating the alkali salt to recover the alkali and recycling the recovered alkali to form treatment solution. Although Appellant argued claim 30, it was not rejected in the Final Office Action or Answer as obvious. It is unclear to us how claims 2 and 5, which depend from claim 30 found not to be obvious over the cited prior art, could still be determined to be obvious. Appeal 2021-004632 Application 15/337,302 7 With respect to claims 2 and 5, the Examiner did not address the specific limitation recited in the claims in the Final Office Action or in the Answer. Consequently, we reverse the obviousness rejection of claims 2 and 5. Summary The rejection of claims 1–3, 5-11, 12, 27 and 28 based on Atalla and Schneider is reversed. NEW GROUNDS OF REJECTION Anticipation Atalla describes treating the cellulose material with “an alkali in an alcohol/water co-solvent” as required by step a) of the claim 1. Atalla ¶ 91 (“The solution prepared for treatment of the corn stover [“cellulosic material” of rejected claim 1] consisted of a 1.5 N solution of potassium hydroxide (KOH) [alkali] in a mixture of ethanol (CH3CH2OH) and water that was 75% ethanol by volume [alcohol/water co-solvent of claim 1]”; ¶ 93 (“The experimental sample had 45 mL of KOH treatment solution added.”). Atalla, next, describes removing the solvent comprising the alkali (KOH) and alcohol (ethanol). Atalla ¶ 94 (“The solvent was then centrifuged, decanted over filter paper and the process repeated two times.”). The “solvent” corresponds to the claimed post-treatment solution comprising the alkali in the alcohol/eater co-solvent. After the solvent is removed, Atalla discloses that “the sample was washed with water, decanted, and refilled with water. Atalla ¶ 94. Atalla further describes in Example 1 isolating the “biomass” extracted by the alkali/alcohol/treatment of the cellulose and the “biomass” from the subsequent water washes. Atalla ¶ 99 (“In the experiment wherein Appeal 2021-004632 Application 15/337,302 8 it was shown that 27% of the sample was removed during the treatment, the biomass matter extracted in the treatment and the wash was isolated. In the first step toward isolating this fraction the solids were precipitated by neutralization of the solutions.”). These fractions of Atalla represent the claimed ii) the post-treatment solution. The isolation of the biomass is accomplished by “neutralization.” Id. Atalla does not specifically describe the “neutralization” in ¶ 99 but in ¶ 100 (cited by the Examiner) in the same Example 1, Atalla discloses a water wash being “neutralized with acetic acid, resulting in precipitation of some solubilized material.” Consequently, one of ordinary skill in the art would reasonably understand that the fraction comprising the post-treatment solution is treated with acetic acid in ¶ 99 of Atalla, meeting the part of step b) of claim 1 in which the (ii) post-treatment solution with phytochemicals is treated with acid. Atalla also describes, in the same example, adding phosphoric acid to the cellulose after the alkali/alcohol solvent treatment and water wash. Atalla 94.3 The addition of acid to the cellulose meets step (b) of claim 1 of “treating the nano-deaggregated cellulose and the post-treatment solution with an acid.” Dr. Atalla, in the declarations4 provided by Appellant, did not address this disclosure in the Atalla publication. 3 “The solvent was then centrifuged, decanted over filter paper and the process repeated two times. After decanting the solvent the last time, the sample was washed with water, decanted, and refilled with water. Using a pH meter, 85% phosphoric acid was added gradually to the sample until the pH of the fluid was 5.23.” 4 Declaration under 37 C.F.R. § 1.132 of Rajai H. Atalla (dated Dec. 10, 2018); Declaration under 37 C.F.R. § 1.132 of Rajai H. Atalla (dated Aug. 15, 2019). Appeal 2021-004632 Application 15/337,302 9 With respect to the requirement of claim 1 that the acid treatment yields “a stabilized nano-deaggregated cellulose and a neutralized post- treatment solution, the pH being reduced to a level such that the stabilized nano-deaggregated cellulose is not mercerized upon exposure to water,” because acid is contacted with the cellulose in the same way as in claim 1, step (b), there is reasonable basis to believe it would be stabilized and have the same properties as required by the claim. The burden therefore properly is shifted to Appellant to disprove this rationale. In re Chudik, 674 Fed. Appx. 1011, 1015 (Fed. Cir. 2017) (“[I]f it is established that an examiner has reason to believe that a functional limitation is taught in the single prior art reference, the burden shifts to the applicant to disprove the examiner’s belief. An examiner’s belief, however, must be tethered to or grounded in some rationale so as to establish a prima facie case of anticipation.”); In re Spada, 911 F.2d 705, 708 (Fed. Cir. 1990) (when inherency is the basis of a rejection, the Examiner must have a “sound basis” for believing that a process carried out in the prior art produces the same product as claimed). Further, as held in In re Best, 562 F.2d 1252 (CCPA 1977): Where, as here, the claimed and prior art products are identical or substantially identical, or are produced by identical or substantially identical processes, the PTO can require an applicant to prove that the prior art products do not necessarily or inherently possess the characteristics of his claimed product. Whether the rejection is based on “inherency” under 35 U.S.C. § 102, on “prima facie obviousness” under 35 U.S.C. § 103, jointly or alternatively, the burden of proof is the same, and its fairness is evidenced by the PTO’s inability to manufacture products or to obtain and compare prior art products. Id. at 1255 (footnote omitted) (citation omitted). Appellant argued that claim requires the acid to be added to the “combined” (i) and (ii), but did not identify language in the claim which Appeal 2021-004632 Application 15/337,302 10 supports this interpretation. Appeal Br. 10. As explained above, the claim includes adding the acid to each of (i) and (ii), separately. Appellant’s interpretation is not the broadest reasonable interpretation of the claim. For the foregoing reasons, pursuant to 37 C.F.R. § 41.50(b), we set forth a new ground of rejection of claim 1 under 35 U.S.C. § 102(a)(1) as anticipated by Atalla. As the Board’s function is primarily one of review and not search, we leave to the Examiner the determination of whether this rejection should be applied to address any of the other claims. Obviousness Example 2 of Atalla describes treating the cellulose “bagasse” (cellulose material) of samples A, B, C, and D with “a solution of 1.5 molar sodium hydroxide in a co-solvent mixture of 75% ethanol and 25% water” (Atalla ¶ 111), as in step a) of claim 1. After centrifuging and decanting the ethanol/water, and repeating the solvent extraction several times (Atalla ¶112), Atalla discloses filling the tubes with water and decanting for a total of three times (Atalla ¶ 113). After decanting the wash water, Atalla discloses that “samples C and D had acetic acid dropped in until the pH reached 5.22 and 5.15 respectively” (id.). The claim requires the acid to be added to both the “cellulose and the “post-treatment solution.” However, Atalla only discloses adding acid to C and D after the sample have been washed three times. The acid is therefore added only to the cellulose. There is no disclosure in Example 2 of adding the acid to the decanted wash water. Consequently, Example 2 as described and relied upon in the Examiner’s rejection does not describe both steps a) and b) of claim 1, unlike Example 1 discussed above regarding anticipation. Appeal 2021-004632 Application 15/337,302 11 Example 1 does disclose adding phosphoric acid to the cellulose rather than acetic acid. Both acetic acid and phosphoric acid are acids and therefore functionally equivalent to each other, making it obvious to substitute one for the other. “Express suggestion to substitute one equivalent for another need not be present to render such substitution obvious.” In re Fout, 675 F.2d 297, 301 (CCPA 1982); In re Mayne, 104 F.3d 1339, 1340 (Fed. Cir. 1997) (“Because the applicants merely substituted one element known in the art for a known equivalent, this court affirms [the rejection for obviousness].”); KSR Int’l Co. v. Teleflex Inc., 550 U.S. 398, 416 (2008) (“when a patent claims a structure already known in the prior art that is altered by the mere substitution of one element for another known in the field, the combination must do more than yield a predictable result”). Appellant argues that Atalla in Example 2: uses acetic acid after the deaggregated cellulose is stabilized to prepare it for enzymatic hydrolysis. The enzymes for hydrolysis work best at certain pHs. The acetic acid was not used to stabilize deaggregated cellulose as the acetic acid was applied after the deaggregated cellulose was already stabilized by the decantation washing method previously described and shown in the above diagram. Appeal Br. 13. However, Appellant has not guided us to objective evidence that the addition of the acetic acid to the cellulose did not result in a stabilized nano- deaggregated cellulose and a neutralized post-treatment solution, the pH being reduced to a level such that the stabilized nano-deaggregated cellulose is not mercerized upon exposure to water” An argument made by counsel in a brief does not substitute for evidence lacking in the record. Estee Lauder, Inc. v. L’Oréal, S.A., 129 F.3d 588, 595 (Fed. Cir. 1997). Appeal 2021-004632 Application 15/337,302 12 Appellant states it is “very clearly stated in Example 2 that Samples C and D were stabilized by the washing method of Atalla.” Appeal Br. 14. Appellant did not direct us to where the “clear” statement was made in Example 2 nor did Appellant guide us to statement in Dr. Atalla’s declarations, who had full knowledge of Atalla as being the sole inventor of it, that the cellulose was stabilized prior to the addition of acid in Example 2, as well as Example 1 which also adds acid to the cellulose. For the foregoing reasons, pursuant to 37 C.F.R. § 41.50(b), we set forth a new ground of rejection of claim 1 under 35 U.S.C. § 103 as obvious in view of by Atalla. As the Board’s function is primarily one of review and not search, we leave to the Examiner the determination of whether the cited prior art or other combination of prior art should be applied to address the remaining claims. CONCLUSION In summary: Claims Rejected 35 U.S.C. § Reference(s)/ Basis Affirmed Reversed New Ground 1–3, 5-11, 12, 27, 28 103 Atalla, Schneider 1–3, 5- 11, 12, 27, 28 1 102(a)(1) Atalla 1 1 103 Atalla 1 Overall Outcome 1–3, 5- 11, 12, 27, 28 1 TIME PERIOD FOR RESPONSE This decision contains a new ground of rejection pursuant to 37 C.F.R. § 41.50(b). 37 C.F.R. § 41.50(b) provides “[a] new ground of Appeal 2021-004632 Application 15/337,302 13 rejection pursuant to this paragraph shall not be considered final for judicial review.” 37 C.F.R. § 41.50(b) also provides that the Appellant, WITHIN TWO MONTHS FROM THE DATE OF THE DECISION, must exercise one of the following two options with respect to the new ground of rejection to avoid termination of the appeal as to the rejected claims: (1) Reopen prosecution. Submit an appropriate amendment of the claims so rejected or new Evidence relating to the claims so rejected, or both, and have the matter reconsidered by the examiner, in which event the proceeding will be remanded to the examiner. . . . (2) Request rehearing. Request that the proceeding be reheard under § 41.52 by the Board upon the same Record. . . . Further guidance on responding to a new ground of rejection can be found in the Manual of Patent Examining Procedure § 1214.01. REVERSED; 37 C.F.R. 41.50(b) Copy with citationCopy as parenthetical citation