California Institute of TechnologyDownload PDFPatent Trials and Appeals BoardJan 12, 20212020000833 (P.T.A.B. Jan. 12, 2021) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 15/331,544 10/21/2016 Yu-Chong Tai 086544-1024484-020210US 6713 104488 7590 01/12/2021 California Institute of Tech / Kilpatrick Townsend Mailstop: IP Docketing - 22 1100 Peachtree Street Suite 2800 Atlanta, GA 30309 EXAMINER LEE, AIDEN Y ART UNIT PAPER NUMBER 1718 NOTIFICATION DATE DELIVERY MODE 01/12/2021 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): KTSDocketing2@kilpatrick.foundationip.com ipefiling@kilpatricktownsend.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte YU-CHONG TAI, WEI WANG, and DONGYANG KANG Appeal 2020-000833 Application 15/331,544 Technology Center 1700 Before LINDA M. GAUDETTE, KAREN M. HASTINGS, and LILAN REN, Administrative Patent Judges. GAUDETTE, Administrative Patent Judge. DECISION ON APPEAL1 The Appellant2 appeals under 35 U.S.C. § 134(a) from the Examiner’s decision finally rejecting claims 32–38, 40–50, 52, and 53.3 1 This Decision includes citations to the following documents: Specification filed Oct. 21, 2016 (“Spec.”); Final Office Action dated Mar. 19, 2019 (“Final Act.”); Appeal Brief filed July 23, 2019 (“Appeal Br.”); Examiner’s Answer dated Sept. 9, 2019 (“Ans.”); and Reply Brief filed Nov. 12, 2019 (“Reply Br.”). 2 We use the word “Appellant” to refer to “applicant” as defined in 37 C.F.R. § 1.42. The Appellant identifies the real party in interest as California Institute of Technology. Appeal Br. 4. 3 We have jurisdiction under 35 U.S.C. § 6(b). Appeal 2020-000833 Application 15/331,544 2 We reverse. CLAIMED SUBJECT MATTER Claims 32 and 41, reproduced below, are illustrative of the claimed subject matter: 32. A parylene deposition metering apparatus comprising: a base; a removable cover configured to mate and seal with the base to create an enclosed, core deposition chamber and define an inside and an outside of the core deposition chamber, the base and the cover configured to withstand an internal vacuum pressure relative to the outside of at least 3.0 Pa; and a conduit through a top of the cover and about a center of the top of the cover, the conduit defined at least in part by a first fixed portion of the cover and a second fixed portion of the cover, the first fixed portion spaced apart from the second fixed portion by a distance between 50 μm and 6000 μm, the conduit having a lumen connecting the inside to the outside of the core deposition chamber, the lumen having a length and a cross- section, the cross-section having a width equal or smaller to the distance between the first fixed portion and the second fixed portion of the cover, the length being less than 140 times the cross-section width. Appeal Br. 31 (Claims App.) (emphases added). 41. The parylene deposition metering apparatus of claim 32, wherein the base comprises a rigid, removable tray that is opposite to the cover and that is configured to mate and seal with the base and to retain a substrate inside the core deposition chamber. Id. at 32 (emphasis added). Claim 48, the only other independent claim on appeal, recites “[a] parylene deposition system comprising . . . a core Appeal 2020-000833 Application 15/331,544 3 deposition chamber.” Id. at 34. The chamber includes features similar to those recited in claim 32. See id. REFERENCES The Examiner relies on the following prior art: Name Reference Date Miller US 1,543,506 June 23, 1925 Baranow US 3,515,095 June 2, 1970 Foss US 4,572,846 Feb. 25, 1986 Cretzler US 5,393,103 Feb. 28, 1995 Hatem US 2008/0169427 A1 July 17, 2008 Rene P. von Metzen et al., Diffusion-Limited Deposition of Parylene C, 20 Journal of Microelectromechanical Systems, 239–250 (2011) (“Von Metzen”). Anup Ramachandran et al., A Study of Parylene C Polymer Deposition Inside Microscale Gaps, 30 IEEE Transactions of Advanced Packaging (2007) (“Ramachandran”). REJECTIONS 1. Claims 32 and 41 are rejected under 35 U.S.C. § 112(b) as indefinite. 2. Claims 32, 35–38, 40–44, 48, 52, and 53 are rejected under 35 U.S.C. § 103 as unpatentable over Foss in view of Von Metzen. 3. Claim 33 is rejected under 35 U.S.C. § 103 as unpatentable over Foss and Von Metzen in view of AAPA (Applicant’s Admitted Prior Art, Specification ¶ 14 (see Final Act. 21)). Appeal 2020-000833 Application 15/331,544 4 4. Claim 34 is rejected under 35 U.S.C. § 103 as unpatentable over Foss and Von Metzen in view of Cretzler and Miller. 5. Claim 40 is rejected under 35 U.S.C. § 103 as unpatentable over Foss and Von Metzen in view of Ramachandran. 6. Claim 45 is rejected under 35 U.S.C. § 103 as unpatentable over Foss and Von Metzen in view of Baranow. 7. Claims 46, 47, 49, and 50 are rejected under 35 U.S.C. § 103 as unpatentable over Foss, Von Metzen, and Baranow in view of Hatem. OPINION Rejection under 35 U.S.C. § 112 Claim 32 recites “a conduit through a top of the cover and about a center of the top of the cover” and claim 41 recites “wherein the base comprises a rigid, removable tray.” Appeal Br. 31–32 (emphases added). The Examiner determines that the terms “about” and “rigid” are relative terms that render the claims indefinite. Final Act. 6; Non-Final Office Action dated Sept. 19, 2018, at 5. General principles of claim construction apply when determining indefiniteness. Enzo Biochem, Inc. v. Applera Corp., 599 F.3d 1325, 1332– 33 (Fed. Cir. 2010). “[T]he definiteness of the language employed must be analyzed—not in a vacuum, but always in light of the teachings of the prior art and of the particular application disclosure as it would be interpreted by one possessing the ordinary level of skill in the pertinent art.” In re Moore, 439 F.2d 1232, 1235 (CCPA 1971). “When a word of degree is used . . . the patent’s specification [must] provide[] some standard for measuring that Appeal 2020-000833 Application 15/331,544 5 degree” to be definite. Seattle Box Co. v. Indus. Crating & Packing, Inc., 731 F.2d 818, 826 (Fed. Cir. 1984). Referring to Figure 2B, the Specification discloses an embodiment in which cover 220 includes a single conduit 222 that “is through a top of the cover 220 and proximate a center of the top of the cover 220 (e.g., located about the center).” Spec. ¶ 87 (emphasis added). Referring to Figure 2C, the Specification describes an embodiment in which cover 220’ includes a plurality of conduits 222’ that are uniformly distributed across the top of cover 220’. Id. ¶ 88. The distribution of conduits 222’ can be uniform or random. Id. “[I]n one example, one of the conduits is centered at the top of the cover 220, while the remaining conduits are uniformly distributed along the center.” Id. The Specification discloses that “[t]he conduit is defined by a tube,” id. ¶ 23, and claim 32 recites “the conduit having a lumen connecting the inside to the outside of the core deposition chamber,” Appeal Br. 31. We determine that the ordinary artisan, upon reviewing the written description, the claim language, and the figures, would understand that the term “about” in the claim 32 phrase “a conduit . . . about a center of the top of the cover” means that the conduit surrounds the center point of the cover’s top. In describing the base, the Specification does not use a modifier other than “rigid” or explicitly define the term “rigid.” However, in describing a tube extending through the cover, the Specification discloses that it “can be rigid, pliable, or elastic.” Spec. ¶ 115. Given this disclosure, we determine that the Specification provides the requisite standard for measuring the degree of firmness of the removable tray. In other words, the ordinary artisan would understand the claim 41 term “rigid” as meaning that the tray Appeal 2020-000833 Application 15/331,544 6 is not pliable or elastic. The fact that the term “rigid” still may encompass varying degrees of firmness, does not render the claim indefinite. See In re Miller, 441 F.2d 689, 693 (CCPA 1971) (“[B]readth is not to be equated with indefiniteness.”). For the above reasons, we do not sustain the Examiner’s rejection of claims 32 and 41 as indefinite. Rejections under 35 U.S.C. § 103 Claims 32 and 48 recite “a removable cover configured to mate and seal with [a] base to create an enclosed, core deposition chamber.” See Appeal Br. 31, 34. As to the “removable cover,” the Examiner finds that Foss discloses a cover (14) that seals a top portion of a metal container (15). Final Act. 7 (citing Foss Fig. 1). The Examiner finds that the cover is removable because it “is a separate part from the body of the container.” Id. at 7–8. The Examiner further finds that “the cover would have been removable, for the purpose of taking the electronic package 17 to be coated in/out of the inner chamber.” Id. at 8. The Appellant argues that even if the upper surface of Foss’s metal container meets the claim requirement of a “cover,” the upper surface is not removable because it is welded to the other surfaces of Foss’s container. Appeal Br. 17. The Appellant disputes the Examiner’s finding that Foss’s cover must be removable to enable removal of electronic components 17, arguing that Foss does not “coat electronic components 17 by placing them in and then taking them out from an inner chamber of the electronic package 14. Instead, the electronic components 17 are retained inside the electronic Appeal 2020-000833 Application 15/331,544 7 package 14 which is a hermetically sealed along the welds 16.” Appeal Br. 17–18; see also Reply Br. 7. The Appellant’s arguments are persuasive. The Specification distinguishes between a single part deposition chamber comprising an integrally formed cover and base, and a two piece deposition chamber comprising separable cover and base portions. Spec. ¶¶ 85, 106, 107. In the latter embodiment, illustrated in Figure 3B, “cover 352 can be rigid and removable from the base 350. For instance, the cover 352 releasably mates with the base 350. The mating can include screw-top, twist-top, clamping, taping, or other means for securely attaching the cover 352 to the base 350 and for sealing the resulting deposition chamber.” Id. ¶ 107. Foss discloses that electronic “[p]ackage 14 typically comprises a metal container 15 which has been partially sealed by welds 16. Electronic components 17 are disposed within container 15 . . . .” Foss 2:15–18. A sealable port in the container’s wall provides access to its interior. Id. at 2:19–21. Foss discloses sealing electronic package 14 in a deposition chamber, and introducing a vapor into the deposition chamber, a portion of which enters electronic package 14’s sealable port. Id. at 3:5–7. “As this process proceeds, a void free continuous film is formed on all surfaces inside package 14. Any small leaks which existed prior to deposition of such film, such as in welds 16 or around connector 18 are sealed. As the film is deposited, the material polymerizes.” Id. at 3:8–13. The above disclosures in the Specification and in Foss support the Appellant’s position that the parts of Foss’s electronic package 14 are not separable and, therefore, Foss does not disclose a removable cover as claimed. Appeal 2020-000833 Application 15/331,544 8 In the Answer, the Examiner responds that “the cover part of [Foss’s] container can be mated with the side wall of the container by bolting with a seal-ring, thus when bolting is used, the cover part clearly can be removable from the container.” Ans. 18. As pointed out by the Appellant, the problem with the Examiner’s position is that such modification would render Foss’s invention unsatisfactory for its intended purpose of providing hermetically sealed electronic packages. See Reply Br. 4. Moreover, given the lack of support for the Examiner’s finding that electronic components 17 are removed from container 15 after the vapor deposition process, the Examiner has not explained sufficiently why the ordinary artisan would have modified Foss’s container to include a removable cover. Because the Examiner relies on the same, unsupported fact finding and reasoning in rejecting all of the appealed claims, we do not sustain the rejections under 35 U.S.C. § 103. DECISION SUMMARY Claims Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 32, 41 112 Indefiniteness 32, 41 32, 35–38, 40–44, 48, 52, 53 103 Foss, Von Metzen 32, 35–38, 40–44, 48, 52, 53 33 103 Foss, Von Metzen, AAPA 33 34 103 Foss, Von Metzen, Cretzler, Miller 34 40 103 Foss, Von Metzen, Ramachandran 40 45 103 Foss, Von Metzen, Baranow 45 Appeal 2020-000833 Application 15/331,544 9 Claims Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 46, 47, 49, 50 103 Foss, Von Metzen, Baranow, Hatem 46, 47, 49, 50 Overall Outcome: 32–38, 40– 50, 52, 53 REVERSED Copy with citationCopy as parenthetical citation