C3Nano Inc.Download PDFPatent Trials and Appeals BoardFeb 1, 20212020001150 (P.T.A.B. Feb. 1, 2021) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 14/627,400 02/20/2015 Xiqiang Yang 5074.14US02 1325 62274 7590 02/01/2021 CHRISTENSEN, FONDER, DARDI & HERBERT PLLC 11322 86th Ave. N. Maple Grove, MN 55369 EXAMINER WEYDEMEYER, ETHAN ART UNIT PAPER NUMBER 1783 NOTIFICATION DATE DELIVERY MODE 02/01/2021 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): docket@cfd-ip.com patents@cfd-ip.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE __________ BEFORE THE PATENT TRIAL AND APPEAL BOARD __________ Ex parte XIQIANG YANG, YADONG CAO, YONGXING HU, HUA GU, YING-SYI LI, and AJAY VIRKAR __________ Appeal 2020-001150 Application 14/627,400 Technology Center 1700 __________ Before FRANCISCO C. PRATS, DEBRA L. DENNETT, and LILAN REN, Administrative Patent Judges. PRATS, Administrative Patent Judge. DECISION ON APPEAL Pursuant to 35 U.S.C. § 134(a), Appellant1 appeals from the Examiner’s decision to reject claims 1–10, 12–22, and 24–26. We have jurisdiction under 35 U.S.C. § 6(b). We AFFIRM IN PART. 1 We use the word “Appellant” to refer to “applicant” as defined in 37 C.F.R. § 1.42. Appellant identifies C3Nano, Inc., as the real party in interest. Appeal Br. 3. Appeal 2020-001150 Application 14/627,400 2 STATEMENT OF THE CASE Appellant’s Specification discloses that “[t]ransparent polymer films are used in a wide range of products, such as electronic displays. . . . Transparent conductors can be used for several optoelectronic applications including, for example, touch-screens, liquid crystal displays (LCD), flat panel displays, organic light emitting diode (OLED), solar cells and smart windows.” Spec. 1. Appellant’s invention “relates to nanoscale colorants incorporated into transparent films to influence the hue of the films.” Spec. 1. In particular, “[i]t has been discovered that the color of the transparent conductive films can be made less yellow, i.e., smaller absolute value of b*, through the incorporation of metal nanoplates, metal nanoshells, nanoribbons, or other nanoscale colorants, e.g., pigments.” Id. at 4. The Specification explains that “b* relates to the position of the color between yellow and blue” in a set of three-dimensional coordinates determined by the International Commission on Illumination (CIE) in relation to a standard white point. Id. Appellant’s Specification explains that, although certain types of nanopigments have proved particularly effective in lowering b* when incorporated into films, a variety of differently shaped pigments with a dimension of less than about 100 nm are useful for decreasing a film’s b* value: For the lowering of the b* scale of a silver based sparse metal conductive element, silver nanoplates and gold nanoshells have been found particularly effective and such elements are commercially available. A wide range of pigments are known and widely used commercially. Representative pigments can be processed or are available in nanoscale formats. Generally, nanoscale refers to the average of at least one dimension of the Appeal 2020-001150 Application 14/627,400 3 particulates (dimensional cut-off) being no more than about 100 nm, in further embodiments no more than about 75 nm and in additional embodiments no more than about 50 nm. Thus, suitable nanoscale particulates can include, for example, nanoplates with one dimension, the average thickness, being no more than the dimensional cut-off, nanoribbons, which have one or possibly two dimensions, average thickness and/or average width, being no more than the dimensional cut-off, nanoparticles with three dimensions, e.g., the average diameters along the particle principle axes, being no more than the dimensional cut-off and various other possible structures with two dimensions being no more than the dimensional cut-off. Metal nanoplates, metal nanoshells and other metal nanostructures can provide tuned color contributions based on size through hypothesized surface plasmon resonances, although Applicant does not wish to be limited by theory. Nanoscale metal elements can have various coatings, and commercial versions may have coating choices. Spec. 14. Appellant’s claim 1 illustrates the appealed subject matter and reads as follows: 1. A transparent conductive film comprising a substrate, a transparent conductive layer supported by the substrate, a coating and one or more nanoscale colorants, wherein a value of b* for the film is reduced at least about 0.1 units and total transmittance of visible light in percent is not decreased by more than about 2 relative to the corresponding film without the nanoscale colorants. Appeal Br. 37. Appeal 2020-001150 Application 14/627,400 4 The following rejections are before us for review: (1) Claims 1, 4, 6–10, and 12–17, under 35 U.S.C. § 103 as being unpatentable over Allemand2 (Ans. 3–6);3 (2) Claim 3, under 35 U.S.C. § 103 as being unpatentable over Allemand and Oldenburg4 (Ans. 6–7); and (3) Claims 2, 5, 18–22, and 24–26, under 35 U.S.C. § 103 as being unpatentable over Allemand and Kydd5 (Ans. 7–12). OBVIOUSNESS—ALLEMAND Analysis—Claim 1 In rejecting claim 1, the Examiner cited Allemand as disclosing a transparent conductive film having layers corresponding to each of the layers recited in claim 1, including a coating layer that contains silver nanowires, which the Examiner found correspond to the nanoscale colorants recited in claim 1. Ans. 3. The Examiner cited to examples in Allemand as evidence that its films meet claim 1’s limitation that the colorants reduce light transmittance by less than 2%. See Ans. 3 (“[I]n the two experimental samples of Allemand, the conductive layer 16 reduces the transparency of the overall film from 19.2% to 18.2%, and 27.5% to 26.9% (i.e., reduction in 2 US 2010/0243295 A1 (published Sept. 30, 2010). 3 In restating the obviousness rejection citing only Allemand, the Examiner’s Answer lists claim 11 among the rejected claims. Ans. 3. Claim 11 has been canceled, however. See Appeal Br. 38. 4 US 2001/0002275 A1 (published May 31, 2001). 5 US 6,274,412 B1 (issued Aug. 14, 2001). Appeal 2020-001150 Application 14/627,400 5 transmittance of 1% and 0.6%, respectively), which is within the claimed range (para. [0450] and [0453]).”). As to claim 1’s requirement for the nanoscale colorants to reduce the value of b* for the film by at least about 0.1 units, the Examiner reasoned that because both the transmittance and b* value of the coating layer are determined by the nanoscale colorants (as is claimed), it is not seen how the b* value of Allemand would not necessarily be within the claimed range, since it also has a total transmittance of the claimed range, and is made of the materials of the present specification. Ans. 3–4; see also Ans. 13–15 (determining that the dimensions and materials of nanoscale colorants disclosed in Appellant’s Specification as providing the b* value reduction recited in claim 1 are the same as those disclosed in Allemand). As to the b* value reduction recited in claim 1, the Examiner alternatively determined that “the amounts of silver nanowires within the coating layer of Allemand which naturally flow from the teachings of reduced conductivity and lowered reduction in transmittance are expected to provide a b* range which overlaps the claimed range.” Ans. 4. Appellant contends, for a number of reasons, that the Examiner erred in determining that the nanowires described in Allemand would necessarily, that is, inherently, provide the b* value reduction recited in Appellant’s claim 1. Appeal Br. 13–19; Reply Br. 3–4. Having carefully considered all of the evidence and arguments advanced by Appellant and the Examiner, Appellant does not persuade us that the Examiner erred reversibly in determining that Allemand would have Appeal 2020-001150 Application 14/627,400 6 suggested, and therefore would have rendered obvious, a transparent conductive film encompassed by claim 1. It is well settled that “‘there is nothing intrinsically wrong with [defining something by what it does rather than what it is] in drafting patent claims.’” In re Schreiber, 128 F.3d 1473, 1478 (Fed. Cir. 1997) (quoting In re Swinehart, 439 F.2d 210, 212 (CCPA 1971)). Nonetheless, “‘[f]unctional’ terminology may render a claim quite broad . . .[;] a claim employing such language covers any and all embodiments which perform the recited function.” Swinehart, 439 F.2d at 213. Thus, as explained by our reviewing court’s predecessor, when the Office advances a reasonable basis for concluding that a functional property recited in a claim at issue is present in a prior art product, the Office may require an applicant to demonstrate that the prior art product lacks the claimed functional property. See In re Best, 562 F.2d 1252, 1255 (CCPA 1977). As explained in Best, whether the rejection at issue “is based on ‘inherency’ under 35 U.S.C. § 102, on ‘prima facie obviousness’ under 35 U.S.C. § 103, jointly or alternatively, the burden of proof is the same, and its fairness is evidenced by the PTO’s inability to manufacture products or to obtain and compare prior art products.” Id. In the present case, Appellant does not persuade us that the Examiner failed to advance a reasonable basis for determining that the conductive film products taught or suggested by Allemand have the reduced b* value recited in Appellant’s claim 1. We acknowledge, as Appellant contends, that Appellant’s Specification exemplifies using silver nanoplates to reduce the b* value of Appeal 2020-001150 Application 14/627,400 7 films, without decreasing transmittance, both to the degrees encompassed by Appellant’s claim 1. See Spec. 38. However, as noted above, the Specification also discloses that a variety of differently shaped nanoscale pigments can be incorporated into films to reduce the b* value. See Spec. 4 (“[T]he color of the transparent conductive films can be made less yellow, i.e., smaller absolute value of b*, through the incorporation of metal nanoplates, metal nanoshells, nanoribbons, or other nanoscale colorants, e.g., pigments.”) (emphasis added); see also id. at 14 (disclosing that, although commercially available silver nanoplates and gold nanoshells “have been found particularly effective” for reducing the b* value of films, “suitable nanoscale particulates can include, for example, nanoplates . . . , nanoribbons, . . . nanoparticles . . . , and various other possible structures with two dimensions being no more than the dimensional cut-off” of no more than about 100 nm) (emphasis added). Indeed, directly contrary to Appellant’s repeated and unsupported assertion that silver nanowires increase a film’s b* value (see, e.g., Appeal Br. 16–17), Appellant’s Specification discloses that one type of silver nanowire used in the examples decreases the b* value, as recited in Appellant’s claim 1. See Spec. 37 (“The transparent conductive films formed with nanowires from Supplier 2 (AgNW-2) initially had lower values of b* without any compensating nanoscale colorants.”) (emphasis added). Turning to the prior art, Allemand discloses incorporating, into conductive films, nanoparticles made of the same metal (silver), and having Appeal 2020-001150 Application 14/627,400 8 dimensions consistent with the dimensions disclosed in Appellant’s Specification as providing the reduced b* value. Specifically, Allemand discloses “a transparent conductor based on a conductive layer of nanostructures (e.g., nanowires).” Allemand ¶ 71; see also id. ¶ 86 (“As used herein, ‘metal nanowire’ refers to a metallic wire comprising element metal, metal alloys or metal compounds (including metal oxides). At least one cross-sectional dimension of the metal nanowire is less than 500 nm, and less than 200 nm, and more preferably less than 100 nm.”) (emphasis added); id. ¶ 87 (discussing prior art disclosures in relation to large scale production of silver nanowires); id. ¶ 435 (Allemand’s Example 8 using silver nanowires). Similar to Appellant’s Specification, Allemand discloses that a variety of different nanostructures may be used in its films. See Allemand ¶ 73 (“The nanostructures can be of any shape or geometry.”); id. ¶ 75 (“It should be noted that although the present disclosure describes primarily nanowires (e.g., silver nanowires), any nanostructures within the above definition can be equally employed.”). Moreover, as the Examiner found, and Appellant does not dispute, Allemand’s Example 12 describes a film containing a nanowire coating that did not decrease the film’s transmittance, to a degree encompassed by Appellant’s claim 1. See Allemand ¶¶ 447–453. Thus, to summarize, Appellant’s Specification discloses that a variety of differently shaped nanoscale pigments having a dimensional cut-off of no more than about 100 nm, exemplified by silver nanoplates, can be incorporated into conductive films to reduce the film’s b* value without decreasing transmittance, and that certain silver nanowires can also reduce Appeal 2020-001150 Application 14/627,400 9 the b* value. And, Allemand describes incorporating, into conductive films, silver nanowires preferably having a largest dimension of less than 100 nm, with exemplified embodiments undisputedly exhibiting a transmittance degree within the range recited in Appellant’s claim 1. Because Allemand teaches using nanowires having the same dimensions as described in Appellant’s Specification as providing claim 1’s reduction in the b* value, and formed of the same metal (silver), and because Appellant’s Specification discloses that a variety of differently shaped nanoscale pigments, including silver nanowires, can provide the claimed b* value reduction, Appellant does not persuade us that the Examiner failed to advance a reasonable basis for determining that the conductive film products suggested by Allemand have the reduced b* value recited in Appellant’s claim 1. See Appeal Br. 13–19; Reply Br. 3–4. Because Appellant points to no persuasive evidence adequately rebutting the Examiner’s reasonable determination that a conductive film prepared according to Allemand’s teachings would have a b* value encompassed by Appellant’s claim 1 (see id.), we affirm the Examiner’s rejection of claim 1 over Allemand. See In re Best, 562 F.2d at 1255. Claims 4, 7, 9, and 13–17 were not argued separately from claim 1, and therefore fall with claim 1. See 37 C.F.R. 41.37(c)(1)(iv) (2018). Analysis—Claim 6 Appellant’s claim 6 recites “[t]he transparent conductive film of claim 1 wherein the haze in percent units does not increase by more than 0.5 relative to the corresponding film without the nanoscale colorant.” Appeal Br. 37. Appeal 2020-001150 Application 14/627,400 10 In rejecting claim 6 over Allemand, the Examiner found that “Allemand expressly discloses that the haze of the overall film is no more than 0.5%, or no more than 0.25% (para. [0125]).” Ans. 4. The Examiner “submitted that the haze of the film cannot be increased by more than 0.5 due to the presence of the silver nanowires (i.e., nanoscale colorants), if the overall haze prescribed by Allemand is to be less than 0.5%.” Id. In addition to reiterating its argument, addressed above, that Allemand’s silver nanowires would raise rather than lower b*, Appellant contends: The haze values in the Examples of Allemand are: Table 2, all greater than 4.5%; Table 3, all greater than 3.3%; Table 4, all greater than 4.5%; and Table 5, the conductive embodiments were greater than 2%. The haze of the silver nanowires is dependent on many factors including the concentration of the nanowires. . . . To the extent that the Examiner is relying on inherency, the haze certainly does not necessarily fall within the claimed ranges based on the Examples of Allemand itself. Appeal Br. 20; see also Reply Br. 5. Having carefully considered all of the arguments and evidence advanced by Appellant and the Examiner, Appellant does not persuade us the Examiner erred in maintaining the rejection of claim 6. It is well settled that “[a]ll the disclosures in a reference must be evaluated, including nonpreferred embodiments, and a reference is not limited to the disclosure of specific working examples.” In re Mills, 470 F.2d 649, 651 (CCPA 1972) (citations omitted). In the present case, as the Examiner found, aside from its examples, Allemand discloses that its films may have a haze value within the range recited in Appellant’s claim 6, and that smaller nanowires will produce lower haze: Appeal 2020-001150 Application 14/627,400 11 Haze (H %) is an index of light diffusion. It refers to the percentage of the quantity of light separated from the incident light and scattered during transmission. Unlike light transmission, which is largely a property of the medium, haze is often a production concern and is typically caused by surface roughness and embedded particles or compositional heterogeneities in the medium. Typically, haze of a conductive film can be significantly impacted by the diameters of the nanostructures. Nanostructures of larger diameters (e.g., thicker nanowires) are typically associated with a higher haze. In various embodiments, the haze of the transparent conductor is no more than 10%, no more than 8%, or no more than 5% and may be as low as no more than 2%, no more than 1%, or no more than 0.5%, or no more than 0.25%. Allemand ¶ 125 (emphases added). Given Allemand’s express disclosure that films with haze values falling within the range recited in Appellant’s claim 6 are useful embodiments of its invention, and further given the reasonableness, discussed above, of the Examiner’s determination that a film prepared according to the teachings in Allemand would meet the limitations of claim 1, Appellant does not persuade us of reversible error in the Examiner’s rejection of claim 6. We therefore affirm the Examiner’s rejection of claim 6 over Allemand. Analysis—Claim 8 Appellant’s claim 7 recites “[t]he transparent conductive film of claim 1 having a total transmittance of visible light of at least about 85% and a haze of no more than about 1.2%, wherein the transparent conductive layer has a sheet resistance of no more than about 100 ohms/sq.” Appeal Br. 37. Appellant’s claim 8, in turn, recites “[t]he transparent conductive film of claim 7 wherein the absolute value of b* and a* in the color scale are each no more than about 1.” Appeal Br. 38. Appeal 2020-001150 Application 14/627,400 12 In rejecting claim 7 over Allemand, the Examiner cited paragraphs 322 and 125 of Allemand as disclosing resistance and haze values overlapping with the ranges of those parameters recited in the claim. Ans. 4. As to claim 8, the Examiner reasoned: Although Allemand does not expressly disclose a* and b* values, the film of Allemand is substantially identical in structure and composition to the claimed invention, and therefore the claimed a* and b* values of each no more than about 1 are expected. Furthermore, since Allemand teaches several of the previously claimed properties (i.e., light transmittance, haze, and resistance), it is not seen how the film of Allemand could possess the previously claimed properties, and yet not further possess the presently claimed properties. Ans. 4–5. Appellant contends that the Examiner failed to provide an evidentiary basis for rejecting claim 8 because it has “no idea” what the allegedly “identical structure in Allemand may be since the Examiner points to no specific structures and does not explain this assertion. Appellant has not found any nanoplates, nanoribbons, nanoshells or any nanoscale colorants with a blue color in Allemand that can be expected to lower b*.” Appeal Br. 21. The Examiner responds: [T]he nanostructures of Allemand have the dimensions taught by the present specification which lead to the claimed a* and b* values (i.e., the nanostructures of the claimed invention and prior art are substantially identical in properties due to their substantially identical dimensions, from which said properties flow). The Examiner is not looking to a specific Example in the present specification, but rather considering which structures are explicitly taught by the present specification to have the claimed a* and b* values. Ans. 18. Appeal 2020-001150 Application 14/627,400 13 Appellant replies that “[n]o structures taught in Allem[a]nd are even similar in any way to the current inventive structures.” Reply Br. 5. Having carefully considered all of the arguments and evidence advanced by Appellant and the Examiner, Appellant does not persuade us the Examiner erred in maintaining the rejection of claim 8. As to Appellant’s contention that Allemand does not expressly describe “nanoplates, nanoribbons, nanoshells or any nanoscale colorants with a blue color that can be expected to lower b*” (Appeal Br. 21), neither claim 8, nor claims 1 and 7 from which claim 8 depends, recites nanoplates, nanoribbons, nanoshells, or nanoscale colorants with a blue color. See Appeal Br. 37–38. Thus, to the extent Appellant argues that claim 8 requires a specific shape or color of nanoscale colorant, Appellant’s argument is not directed to a feature recited in the claim. Rather than reciting a specific shape or type of nanoscale colorant, claim 8, through its dependency on claim 1, uses functional limitations to define the claimed product. As discussed above in relation to claim 1, to meet those functional limitations, Appellant’s Specification discloses that a variety of differently shaped nanoscale pigments smaller than about 100 nm, exemplified by silver nanoplates, can be incorporated into conductive films to reduce the film’s b* value without decreasing transmittance, and that certain silver nanowires can also reduce the b* value. As also discussed above, Allemand describes incorporating, into conductive films, silver nanowires preferably having a largest dimension of less than 100 nm, with exemplified embodiments undisputedly exhibiting a transmittance degree within the range recited in Appellant’s claim 1. Appellant does not persuade us, therefore, that no structures in Allemand are Appeal 2020-001150 Application 14/627,400 14 similar to those taught in Appellant’s Specification as meeting the functional limitations recited in claim 8. Also, in addition to pointing to the 100 nm size of Allemand’s nanoparticles, the Examiner’s rejection identified the films in Example 12 of Allemand (see Ans. 3), contrary to Appellant’s contention that the Examiner failed to identify specific teachings in Allemand to support the rejection. Because Appellant does not persuade us, for the reasons discussed, that the evidence of record fails to support the Examiner’s rejection of claim 8, we affirm the Examiner’s rejection of that claim over Allemand. Analysis—Claim 10 Appellant’s claim 10 reads as follows: 10. The transparent conductive film of claim 1 wherein transparent conductive film comprises a sparse metal conductive layer and wherein the nanoscale colorants and a polymer binder are in the sparse metal conductive layer and the nanoscale colorants are at a concentration in the layer from about 0.1 wt% to about 50 wt%. Appeal Br. 38. In traversing the Examiner’s rejection of claim 10, Appellant contends that, in addition to the concentration limitations, “[c]laim 10 further recites that the nanoscale colorants are in the layer with the transparent conductor. Respectfully, the Examiner has seemed to overlook this aspect of the invention of claim 10.” Appeal Br. 22; see also Reply Br. 10 (“The Answer is silent on the issue of the nanoscale colorants being in the layer with the transparent conductor.”). Having carefully considered all of the arguments and evidence advanced by Appellant and the Examiner, Appellant does not persuade us the Examiner erred in maintaining the rejection of claim 10. In rejecting Appeal 2020-001150 Application 14/627,400 15 claim 10, the Examiner expressly stated that the conductive layer of Allemand’s films includes the nanoscale colorants (the metal nanowires), and cited paragraph 155 of Allemand in support of that finding. See Ans. 5. (“[T]he transparent layer comprises a sparse metal conductive layer, and the coating solution used to form the transparent conductive layer comprises . . . 0.05 to 1.4% metal nanowires . . . (para. [0155]).”). Appellant does not persuade us, therefore, that the Examiner failed to explain sufficiently why Allemand teaches that the nanoscale colorants are present in the conductive layer, as recited in claimed 10. We therefore affirm the Examiner’s rejection of claim 10 over Allemand. Analysis—Claim 12 Appellant’s claim 12 recites “[t]he transparent conductive film of claim 1 wherein the nanoscale colorants comprise metal nanoribbons.” Appeal Br. 38. Appellant’s Specification explains that “[s]uitable nanoscale particulates include . . . nanoribbons, which have one or possibly two dimensions, average thickness and/or average width, being no more than the dimensional cut-off” of no more than about 100 nm. Spec. 14. In rejecting Appellant’s claim 12, the Examiner found that Appellant’s Specification “defines nanoribbons as nanostructures having one or two dimensions of less than 100 nm in magnitude.” Ans. 5. The Examiner found that, because the “nanowires, or more broadly the nanostructures, of Allemand have at least one dimension which is less than 500 nm, but more typically less than 100 nm (Allemand: para. [0072]) . . . , the nanostructures of Allemand are nanoribbons, in light of the definition provided in the present specification.” Id. Appeal 2020-001150 Application 14/627,400 16 Appellant argues, for a number of reasons, that a skilled artisan “will recognize that the nanowires of Allemand are not nanoribbons.” Appeal Br. 23. Having carefully considered all of the arguments and evidence advanced by Appellant and the Examiner, Appellant does not persuade us the Examiner erred in maintaining the rejection of claim 12. Even assuming for the sake of argument that a skilled artisan would have understood the ordinary meaning of “ribbon” to mean a “thin band of material” (Appeal Br. 23), the claim term at issue is “nanoribbon” not “ribbon.” Appellant points to no persuasive evidence supporting its assertion that “[n]anoribbons are simply nanoscale ribbons, which have a different shape than a nanowire, which are not wide and flat.” Id. Moreover, while Appellant asserts that “[n]anoribbons and nanowires are distinguished in the specification in natural ways consistent with their ordinary definition” (Appeal Br. 23), Appellant does not cite any particular portion of the Specification in support of that assertion, nor does Appellant cite to any evidence of record that provides an ordinary definition of nanoribbons or nanowires. Accordingly, because Appellant’s contentions as to claim 12 are entirely unsupported attorney argument, we find them unpersuasive. We therefore affirm the Examiner’s rejection of claim 12 over Allemand. OBVIOUSNESS—ALLEMAND AND OLDENBURG Appellant’s claim 3 recites “[t]he transparent conductive film of claim 1 wherein the nanoscale colorants comprise a metal nanoshell with a ceramic core having an average diameter of the primary particles of no more than about 100 nm.” Appeal Br. 37. Appeal 2020-001150 Application 14/627,400 17 The Examiner determined that, although the conductive films of Allemand do not use metal-shelled nanoscale colorants with ceramic cores as recited in Appellant’s claim 3, a skilled artisan would have considered it obvious “to have selected a silica core (i.e., ceramic core) / gold shell nanostructure for the gold nanoparticle of Allemand, in order to improve the stability of the nanoparticles (Oldenburg: para. [0067]).” Ans. 7. Appellant contends that a skilled artisan lacked motivation and a reasonable expectation of success in substituting Oldenburg’s coated particles for Allemand’s nanowires because Oldenburg “does not teach use of the nanoshell for electrical conductivity since they generally would not be readily processible into conductive elements due to their dielectric core and their shape.” Appeal Br. 24; see also Reply Br. 7. Having carefully considered all of the arguments and evidence advanced by Appellant and the Examiner, Appellant does not persuade us the Examiner erred in maintaining the rejection of claim 3. Contrary to Appellant’s contention, Oldenburg expressly teaches that the outer shell of its particles are conductive: The compositions of the present invention are particles that have at least two layers. At least one layer is immediately adjacent to and surrounds another layer. The innermost layer is said to be a core. A layer that surrounds the core is said to be a shell layer. The shell layer is metal-like in that it can conduct electricity and is made of a metal or metal-like material. Oldenburg ¶ 20 (emphasis added); see also id. ¶ 25 (disclosing gold and silver as preferred shell metals). Oldenburg also teaches that its particles have the size dimensions taught as being suitable for the nanoparticles in Allemand’s conductive films. See Oldenburg ¶ 26 (“The conducting shell layers of the present Appeal 2020-001150 Application 14/627,400 18 invention have thicknesses that range from approximately 1 to 100 nm.”); see also id. ¶ 24 (disclosing that the silica cores of the particles may be as small as 10 nm). As the Examiner found, moreover, Oldenburg teaches that its particles are advantageous in that they can be stably dispersed. See Oldenburg ¶ 67 (“The inventors made the surprising discovery that the gold decorated particles did not aggregate after being centrifuged and redispersed in the absence of additional stabilizing compounds. This discovery allowed the convenient separation of the decorated silica from colloidal gold . . . .”). Thus, to summarize, Oldenburg teaches that its metal-coated particles are composed of the conductive materials (silver and gold) and have the dimensions (100 nm or less) taught by Allemand as being desirable for the nanoparticles used in its conductive films. And, Oldenburg teaches that its particles are advantageous in that they can be stably dispersed. Given these teachings, Appellant does not persuade us that the Examiner erred in finding that a skilled artisan would have had sufficient motivation, and a reasonable expectation of success, in incorporating Oldenburg’s particles in Allemand’s conductive films. Moreover, because Oldenburg’s metal-coated particles are composed of conductive materials (silver and gold) and have the dimensions (100 nm or less) described in Appellant’s Specification as providing the reduction in b* recited in Appellant’s claim 1 (from which claim 3 depends), Appellant does not persuade us that the Examiner erred in determining that the combination of Allemand and Oldenburg would have provided a conductive film having all of the features recited in claim 3. We therefore affirm the Examiner’s rejection of claim 3 over Allemand and Oldenburg. Appeal 2020-001150 Application 14/627,400 19 OBVIOUSNESS—ALLEMAND AND KYDD In rejecting claims 2, 5, 18–22, and 24–26 over Allemand and Kydd, the Examiner determined that it would have been obvious to use Kydd’s “silver nanoscale flakes (i.e. silver nanoplates) (Kydd: col. 7, lines 12-15 and lines 33-44)” in Allemand’s conductive films. Ans. 8. As to the reduction of b*, required by all of the rejected claims, the Examiner found that the “silver nanoplates of Allemand and Kydd are substantially identical in structure and composition to those found in the present specification, and therefore the claimed peak absorption is expected of the nanoplates of Allemand and Kydd.” Ans. 8; see also id. at 10, 11–12. Appellant argues, among other things, that the Examiner erred in finding that Kydd’s nanoscale flakes have size dimensions that would provide the reduction of b*, required by all of the rejected claims. See Appeal Br. 27. Having carefully considered all of the arguments and evidence advanced by Appellant and the Examiner, Appellant persuades us that the evidence of record does not support the Examiner’s rejection based on Allemand and Kydd. Kydd describes compositions “comprised of a metal mixture and a Reactive Organic Medium (ROM). These compositions can be applied to thermally stable substrates and cured to well consolidated circuit traces and objects by heat treatment.” Kydd 6:64–67. Kydd explains that, in preferred embodiments, “the metal mixture contains metal flake and colloidal or semi-colloidal metal powder where the total of flake plus powder is preferred to be 60–85% of the total mixture, and the powder is preferred to be 30–50% of the total metal.” Kydd 7:17–22. Appeal 2020-001150 Application 14/627,400 20 As the Examiner found, Kydd discloses that suitable metals include silver and gold. Id. at 7:12–15. The Examiner expressly relies on the “silver nanoscale flakes” described in Kydd as providing not only the reduction in b* recited in all of the claims subject to this rejection, but also the additionally claimed features, such as the fused metal nanostructured network recited in Appellant’s claim 5. See Ans. 8 (citing Kydd 7:12–15 and Kydd 7:33–44); see also Appeal Br. 37 (Appellant’s claim 5 reciting that the film of claim 1 includes a fused metal nanostructured network). As the Examiner found, Kydd discloses that its flakes form a network when applied to a substrate. See Kydd 7:33–44. As Appellant contends, however, Kydd discloses that its metal flakes are much larger than the 100 nm size cutoff described in Appellant’s Specification as providing the b* reduction recited in all of the claims subject to this rejection. See Kydd 7:23–25 (“The metal flakes have a major dimension between 2 to 10 micrometers, preferably about 5 micrometers, and a thickness of less than 1 micrometer.”). Accordingly, Appellant persuades us that the Examiner has not explained sufficiently why Kydd’s metal flakes, when employed in Allemand’s films, would have provided the b* reduction recited in all of the claims subject to this rejection. The Examiner argues: [T]he materials of Kydd are nanoplates, in that they have a dimension of below 100 nm. The definition in the present specification distinguishes between whether one, two, or all dimensions of the nanostructures are below 100 nm in order to be considered a particular shape. The nanoplates of the present specification have one dimension of less than 100 nm, and therefore they are nanoplates. Appeal 2020-001150 Application 14/627,400 21 Ans. 19–20. We are not persuaded. As noted above, and as Appellant argues, the metal flakes cited by the Examiner as corresponding to the nanoplates of Appellant’s claims are much larger than the 100 nm size cutoff described in Appellant’s Specification as providing the b* reduction recited in all of the claims subject to this rejection. See Kydd 7:23–25. We acknowledge Kydd’s disclosure that the colloidal metal powder, present in Kydd’s metal mixture alongside the metal flakes, has particle sizes of less than 100 nm. See Kydd 7:45–48 (“The other metallic powder mixture constituent of the and present invention are preferably colloidal or semi-colloidal powders with individual particle diameters below about 100 nanometers, preferably less than about 50 nanometers.”) (emphasis added). As noted above, however, the Examiner’s rejection relies on Kydd’s metal flakes as corresponding to the nanoplates of the rejected claims, and Kydd’s metal flakes are much larger than the 100 nm size cutoff described in Appellant’s Specification as providing the b* reduction recited in all of the claims subject to this rejection. Moreover, the fact that Kydd’s metal mixture includes particles within the size range disclosed in Appellant’s Specification as providing the b* reduction does not persuade us that Kydd’s mixture would provide the b* reduction, because the mixture includes a substantial amount of nanoplates significantly larger than the 100 nm size cutoff described in Appellant’s Specification as providing the b* reduction. In sum, for the reasons discussed, Appellant persuades us that the evidence of record does not support the Examiner’s rejection based on Appeal 2020-001150 Application 14/627,400 22 Allemand and Kydd. We therefore reverse the Examiner’s rejection of claims 2, 5, 18–22, and 24–26 over Allemand and Kydd. DECISION SUMMARY In summary: Claims Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 1, 4, 6–10, 12–17 103 Allemand 1, 4, 6–10, 12–17 3 103 Allemand, Oldenburg 3 2, 5, 18– 22, 24–26 103 Allemand, Kydd 2, 5, 18–22, 24–26 Overall Outcome 1, 3, 4, 6– 10, 12–17 2, 5, 18–22, 24–26 TIME PERIOD FOR RESPONSE No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a). See 37 C.F.R. § 1.136(a)(1)(iv). AFFIRMED IN PART Copy with citationCopy as parenthetical citation