Bechtel Hydrocarbon Technology Solutions, Inc.Download PDFPatent Trials and Appeals BoardNov 3, 20202020001298 (P.T.A.B. Nov. 3, 2020) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 14/808,620 07/24/2015 Guang-Chung Lee 8643-305 9581 30903 7590 11/03/2020 CRAIN, CATON & JAMES FIVE HOUSTON CENTER 1401 MCKINNEY, 17TH FLOOR HOUSTON, TX 77010 EXAMINER RAYMOND, KEITH MICHAEL ART UNIT PAPER NUMBER 3793 NOTIFICATION DATE DELIVERY MODE 11/03/2020 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): ipdocket@craincaton.com jhudson@craincaton.com wjensen@craincaton.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE __________ BEFORE THE PATENT TRIAL AND APPEAL BOARD __________ Ex parte GUANG-CHUNG LEE and SUDHIR GOLIKERI __________ Appeal 2020-01298 Application 14/808,620 Technology Center 3700 __________ Before PHILLIP J. KAUFFMAN, ANNETTE R. REIMERS, and TARA L. HUTCHINGS, Administrative Patent Judges. REIMERS, Administrative Patent Judge. DECISION ON APPEAL STATEMENT OF THE CASE Pursuant to 35 U.S.C. § 134(a), Appellant1 appeals from the Examiner’s decision to reject claims 8–19. Claims 1–7 and 20 have been canceled. We have jurisdiction under 35 U.S.C. § 6(b). We AFFIRM. 1 We use the word “Appellant” to refer to “applicant” as defined in 37 C.F.R. § 1.42. Appellant identifies the real party in interest as Bechtel Hydrocarbon Solutions, Inc. Appeal Brief (“Appeal Br.”) 3, filed Aug. 16, 2019. Appeal 2020-001298 Application 14/808,620 2 CLAIMED SUBJECT MATTER The claimed subject matter relates to natural gas liquefaction. Spec. ¶ 6. According to Appellant, the compact nature of a supplemental cooling system including a heat exchanger enclosing a portion of a process feed gas line, a portion of a chilled liquid line, a portion of a refrigeration intercooler line, and a portion of a refrigeration aftercooler line contributes to reducing the power requirement for producing liquefied natural gas (LNG). Appeal Br. 8–9 (citing Spec. ¶ 23). Claims 8, 15, and 17 are independent. Claim 8 is illustrative of the claimed subject matter and recites: 8. A method for chilling a process feed gas using a supplemental cooling system, which comprises: circulating a chilled liquid through a chilled liquid line passing through a heat exchanger, wherein each end of the chilled liquid line is in fluid communication with the supplemental cooling system; sending a refrigeration intercooler and a refrigeration aftercooler through a refrigeration intercooler line and a refrigeration aftercooler line, respectively, passing through the heat exchanger; and chilling the process feed gas as the process feed gas passes through a portion of a process feed gas line in the heat exchanger next to the refrigeration intercooler in the refrigeration intercooler line, the refrigeration aftercooler in the refrigeration aftercooler line and the chilled liquid in the chilled liquid line. THE REJECTION Claims 17–19 stand rejected under 35 U.S.C. § 103 as unpatentable over Bridgwood (US 2010/0212329 A1, published Aug. 26, 2010), Gushanas (US 2011/0226008 A1, published Sept. 22, 2011), and Stein (US 3,680,327, issued Aug. 1, 1972). Appeal 2020-001298 Application 14/808,620 3 Claims 8, 9, and 12–14 stand rejected under 35 U.S.C. § 103 as unpatentable over Bridgwood and Gushanas. Claims 15 and 16 stand rejected under 35 U.S.C. § 103 as unpatentable over Bridgwood, Low (US 6,158,240, issued Dec. 12, 2000), and Gushanas. Claims 10 and 11 stand rejected under 35 U.S.C. § 103 as unpatentable over Bridgwood, Gushanas, and Briesch (US 2011/0088399 A1, published Apr. 21, 2011). ANALYSIS Obviousness over Bridgwood and Gushanas Claims 8, 9, and 12–14 Appellant does not offer arguments in favor of dependent claims 9 and 12–14 separate from those presented for independent claim 8. Appeal Br. 8–10. We select claim 8 as the representative claim, and claims 9 and 12–14 stand or fall with claim 8. 37 C.F.R. § 41.37(c)(1)(iv) (2018). Independent claim 8 is directed to a method performed using a heat exchanger through which a chilled liquid line, a refrigeration intercooler line, and a refrigerator aftercooler line pass. Appeal Br. 12 (Claims App.). The method includes the step of “chilling the process feed gas as the process feed gas passes through a portion of a process feed gas line in the heat exchanger next to the refrigeration intercooler in the refrigeration intercooler line, the refrigeration aftercooler in the refrigeration aftercooler line and the chilled liquid in the chilled liquid line.” Id. Appellant contends that the arrangement of “a process feed gas line in the heat exchanger next to the refrigeration intercooler in the refrigeration Appeal 2020-001298 Application 14/808,620 4 intercooler line, [and] the refrigeration aftercooler in the refrigeration aftercooler line” was found patentable over Bridgwood and other prior art during the prosecution of the related parent application because “none of the prior art provides that an aftercooler line, an intercooler line, a process gas to be cooled, and a chilled liquid connected with an ejector are all positioned in a heat exchanger.” See Appeal Br. 8–9 (citing page 5 of the Notice of Allowance for U.S Patent Application No. 14/763,290 mailed July 12, 2016). In response, the Examiner correctly notes that “[e]ach [patent] application is examined on its own merits” and “the current rejection utilizes a new reference (Gushanas) found in the examination of the current [patent] application.” Ans. 3 (emphasis omitted).2 Appellant contends that Gushanas’ “pre-cooling systems indicated at 202, 204 and 206 are not lines–much less a refrigeration intercooler line and a refrigeration after cooler line.” Appeal Br. 9; see also Reply Br. 4–5.3 As an initial matter, we note that both Bridgwood and Gushanas describe natural gas liquefaction methods or systems. Bridgwood ¶ 29; Gushanas ¶ 25. In particular, Bridgwood describes a natural gas liquefaction method in which process feed gas 60 is cooled by transferring heat to chilled water in chiller 66. Bridgwood ¶ 31. In addition, Bridgwood teaches cooling pre-treated feed gas 60 in a chiller upstream of refrigeration zone 28 so as to reduce the cooling load required for liquefaction. Id. ¶¶ 34–37. 2 Examiner’s Answer (“Ans.”), dated Oct. 1, 2019. 3 Reply Brief (“Reply Br.”), filed Dec. 2, 2019. Appeal 2020-001298 Application 14/808,620 5 Similarly, Gushanas describes a natural gas liquefaction system that makes use of a single mixed refrigerant. Gushanas ¶¶ 25, 27. The system, as depicted in Figure 7 of Gushanas, includes interstage drum 22 and accumulator drum 54. Id. ¶¶ 20, 43. A first stage compressor compresses a gaseous component of the refrigerant upstream of interstage drum 22. See id. ¶ 28 (describing first stage compressor 11 of the system of Figure 3, which performs analogously to the first stage compressor depicted in Figure 7). Pre-cooling system 204, interposed between the first stage compressor and interstage drum 22, “is for interstage pre-cooling of mixed phase stream 18 as it travels . . . to interstage drum 22.” Gushanas ¶ 43, Fig. 7.4 Warm, relatively heavy fraction components of the refrigerant in interstage drum 24 form an intermediate pressure liquid stream that flows to liquefaction heat exchanger 6. See id. ¶ 29 (describing interstage drum 22 of the system of Figure 3, which performs analogously to interstage drum 22 of Figure 7). A second stage compressor upstream of accumulator drum 54 compresses an intermediate pressure vapor stream comprising vapor and liquid phases from interstage drum 44. See Gushanas ¶ 30 (describing second stage compressor 44 of the system of Figure 3, which performs analogously to the second stage compressor depicted in Figure 7). Pre- cooling system 206, interposed between the second stage compressor (not labeled in Figure 7) and accumulator drum 54, “is for discharge pre-cooling of mixed phase stream 52 as it travels to accumulator drum 54.” Id. ¶ 43, Fig, 7. High pressure liquid and vapor streams exiting accumulator drum 54 4 We note that Figure 7 of Gushanas mistakenly labels two elements as item 204. We refer to the element that includes a diagonal zigzag arrow. Appeal 2020-001298 Application 14/808,620 6 flow to liquefaction heat exchanger 6. See id. ¶ 30 (describing drum 54 of the system of Figure 3, which performs analogously to accumulator drum 54 depicted in Figure 7). Based on these findings of Gushanas, we agree with the Examiner that fluid passing through pre-cooling system 204 corresponds to the “intercooler” recited in claim 8 because system 204 cools the fluid constituting intermediate pressure liquid and vapor streams. Final Act. 7; see also Ans. 4.5 We also agree with the Examiner that the fluid passing through pre-cooling system 206 corresponds to the “aftercooler” recited in claim 8 because system 206 cools the fluid constituting the high pressure liquid and vapor streams. Final Act. 7; see also Ans. 4. Appellant contends that Gushanas does not teach or suggest that “a refrigeration intercooler line could be combined with [an] after-cooler [line] and [a] process feed gas line in heat exchanger 6.” Appeal Br. 9–10; see also Reply Br. 4–5. In other words, according to Appellant, Gushanas does not disclose “chilling the process feed gas in the heat exchanger next to the refrigeration intercooler line and the refrigeration aftercooler line” as required by claim 8. Appeal Br. 9–10; see also Reply Br. 4–5. However, as correctly pointed out by the Examiner, Gushanas expressly teaches that pre- cooling systems 204, 206 “could be incorporated into a single multi-stream heat exchanger.” Gushanas ¶ 44; see also Ans. 4. As such, we agree with the Examiner that this teaching would have suggested replacing separate pre-cooling systems 204, 206 with intercooler and aftercooler lines passing 5 Final Office Action (“Final Act.”), dated Jan. 18, 2019. Appeal 2020-001298 Application 14/808,620 7 next to each other, and next also to a chilled liquid line, in a single heat exchanger. Ans. 4. Appellant contends that a skilled artisan would not have had reason “to apply the Gushanas pre-cooling system to the Bridgwood feed chiller.” Reply Br. 5 (emphasis omitted); see also Appeal Br. 10. In particular, Appellant contends that as Bridgwood “teaches primary cooling of the feed gas in a first heat exchanger (chiller 66), pretreating the chilled feed gas and then secondary cooling of the pretreated feed gas in a second heat exchanger (refrigeration zone 28),” Bridgwood “teaches away from enclosing a portion of the process feed gas line, a portion of the refrigeration intercooler line and a portion of the refrigeration aftercooler line in the first heat exchanger (chiller 66)” because such a modification would be perceived by a skilled artisan “as redundant and unnecessarily increasing the power requirement for producing LNG in view of the second heat exchanger (refrigeration zone 28) used.” Appeal Br. 10 (citing Bridgwood ¶¶ 37, 44, 45); see also Reply Br. 5–6 (arguing that “[s]imply substituting the Gushanas refrigeration system for the Bridgwood feed chiller 66, as proposed by the reasoning in the Answer (pp. 5–6), would be redundant and pointless.”). As an initial matter, Appellant does not direct us to any discussion in Bridgwood and/or Gushanas or provide sufficient evidence to support the contention that the proposed modification would be perceived by a skilled artisan “as redundant and unnecessarily increasing the power requirement for producing LNG in view of the second heat exchanger (refrigeration zone 28) used.” Appeal Br. 10. In re Pearson, 494 F.2d 1399, 1405 (CCPA 1974) (“Attorney’s argument in a brief cannot take the place of evidence.”). Appeal 2020-001298 Application 14/808,620 8 As discussed above, Bridgwood describes pre-cooling the process feed gas by heat transfer to chilled water in chiller 66. Bridgwood ¶ 31. Bridgwood separately teaches pre-cooling the process feed gas in a chiller upstream of refrigeration zone 28. Bridgwood ¶¶ 34–36. Gushanas teaches combining the intercooler and aftercooler lines with a chilled liquid line in the same heat exchanger. Gushanas ¶ 44. As such, we agree with the Examiner that a skilled artisan would have had reason to combine either Bridgwood’s chiller 66, or another chiller for pre-cooling the process feed gas, with the single heat exchanger used to pre-cool the intercooler and aftercooler. Ans. 5. By doing so, a skilled artisan would have “utilize[d] all heat exchanged streams in a common heat exchanger . . . to save on plot space and quantity of equipment and insulation needed and required.” Final Act. 7; see also Ans. 5. Additionally, we agree with the Examiner that modifying the system of Bridgwood by “combining of heat exchangers to provide cooling to multiple streams at once as disclosed by Gushanas” would not teach away from Bridgwood as Gushanas provides that it was well known in the art at the time of Appellant’s invention to provide intercoolers and aftercoolers either in the same heat exchanger as the feed chiller or in a heat exchanger separate from the feed chiller. Ans. 5 (emphasis omitted); see also Gushanas ¶ 44. We also agree with the Examiner that “providing the refrigeration system of Gushanas to the feed chiller of Bridgwood is a simple substitution of one known element for another to obtain predictable results.” Ans. 5–6 (emphasis omitted). As discussed above, both Bridgwood and Gushanas describe natural gas liquefaction methods or systems. Bridgwood ¶ 29; Gushanas ¶ 25; see also Ans. 6 (“[B]oth Gushanas and Bridgwood provide Appeal 2020-001298 Application 14/808,620 9 refrigeration systems for pre-cooling and cooling a feed.” (emphasis omitted)). Thus, a skilled artisan would have had reason “to apply the heat exchanger and intercooling/aftercooling incorporated system of Gurshanas with the chiller of Bridgwood as it is simply applying a known technique to improve similar devices in the same way.” Ans. 6 (emphasis omitted). In other words, “the refrigeration technique of Gurshanas[,] which incorporates an intercooler and aftercooler precooling systems into the same heat exchanger as the chiller of natural gas[,] can [] be utilized to improve the [] feed chiller of natural gas of Bridgwood” by “allow[ing] for a more efficient heat exchange operation” as well as “tak[ing] advantage of a smaller plot space.” Ans. 6 (emphasis omitted). Appellant does not provide persuasive evidence or argument apprising us of error in the Examiner’s findings. See Appeal Br. 10; see also Reply Br. 5–6. In summary, and based on the record presented, we are not persuaded the Examiner erred in rejecting independent claim 8 as unpatentable over Bridgwood and Gushanas. Accordingly, we sustain the Examiner’s rejection of claim 8. We further sustain the rejection of claims 9 and 12–14, which fall with claim 8. Obviousness over Bridgwood, Low, and Gushanas Claims 15 and 16 Appellant acknowledges the rejection of claims 15 and 16, but fails to provide an argument for their patentability separate from the arguments presented in support of the patentability of claim 8. Appeal Br. 8. As we find no deficiencies in the Examiner’s rejection of claim 8 as unpatentable over Bridgwood and Gushanas, for the reasons discussed above, we likewise Appeal 2020-001298 Application 14/808,620 10 sustain the rejection of claims 15 and 16 as unpatentable over Bridgwood, Low, and Gushanas. Obviousness over Bridgwood, Gushanas, and Stein Claims 17–19 Appellant contends that, “[b]ecause claim 17 includes the same limitations that distinguish [claim 8] from the prior art, claim 17 is likewise distinguished from the same prior art.” Appeal Br. 11. As we find no deficiencies in the Examiner’s rejection of claim 8 as unpatentable over Bridgwood and Gushanas, for the reasons discussed above, we likewise sustain the rejection of claims 17–19 as unpatentable over Bridgwood, Gushanas, and Stein. Obviousness over Bridgwood, Gushanas, and Briesch Claims 10 and 11 Appellant acknowledges the rejection of claims 10 and 11, but fails to provide an argument for their patentability separate from the arguments presented in support of the patentability of claim 8. Appeal Br. 8. As we find no deficiencies in the Examiner’s rejection of claim 8 as unpatentable over Bridgwood and Gushanas, for the reasons discussed above, we likewise sustain the Examiner’s rejection of claims 10 and 11 as unpatentable over Bridgwood, Gushanas, and Briesch. Appeal 2020-001298 Application 14/808,620 11 CONCLUSION In summary: Claims Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 17–19 103 Bridgwood, Gushanas, Stein 17–19 8, 9, 12–14 103 Bridgwood, Gushanas 8, 9, 12–14 15, 16 103 Bridgwood, Low, Gushanas 15, 16 10, 11 103 Bridgwood, Gushanas, Briesch 10, 11 Overall Outcome 8–19 TIME PERIOD FOR RESPONSE No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a). See 37 C.F.R. § 1.136(a)(1)(iv). AFFIRMED Copy with citationCopy as parenthetical citation