AMETEK, Inc.Download PDFPatent Trials and Appeals BoardApr 12, 20212020005013 (P.T.A.B. Apr. 12, 2021) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 14/478,231 09/05/2014 Ryan A. SMITH AMT-8039US 9708 23122 7590 04/12/2021 RATNERPRESTIA 2200 Renaissance Blvd Suite 350 King of Prussia, PA 19406 EXAMINER PAIK, SANG YEOP ART UNIT PAPER NUMBER 3761 NOTIFICATION DATE DELIVERY MODE 04/12/2021 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): PCorrespondence@ratnerprestia.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte RYAN A. SMITH, MUKTESH PALIWAL, and KERRY B. DALEY Appeal 2020-005013 Application 14/478,231 Technology Center 3700 Before STEFAN STAICOVICI, BENJAMIN D. M. WOOD, and BRETT C. MARTIN, Administrative Patent Judges. WOOD, Administrative Patent Judge. DECISION ON APPEAL STATEMENT OF THE CASE Pursuant to 35 U.S.C. § 134(a), Appellant1 appeals from the Examiner’s Final decision to reject claims 1, 3–9, and 11–22. See Final Act. 1. We have jurisdiction under 35 U.S.C. § 6(b). We REVERSE. 1 “Appellant” refers to the applicant as defined in 37 C.F.R. § 1.42. Appellant identifies the real party in interest as AMETEK, INC. Appeal Br. 1. Appeal 2020-005013 Application 14/478,231 2 CLAIMED SUBJECT MATTER The claims are directed to a nickel-chromium alloy and method of making the same. Claim 1, reproduced below, is illustrative of the claimed subject matter: 1. An alloy comprising nickel and chromium having a combined wt. % of nickel and chromium of at least 97 wt. %, wherein the chromium accounts for 33 to 50 wt. % of the alloy, wherein the alloy is provided in strip form, and wherein the strip has a tensile elongation as determined using ASTM ES of at least 30% and a tensile strength as determined using ASTM E8 of 101.2 ksi or less. REFERENCES Name Reference Date Zvanut US 3,848,109 Nov. 12, 1974 Scorey US 4,373,970 Feb. 15, 1983 Cheney US 8,973,806 B2 Mar. 10, 2015 Corrigan US 2005/0000603 A1 Jan. 6, 2005 Paliwal US 2015/0078950 A1 Mar. 19, 2015 REJECTIONS Claim(s) Rejected 35 U.S.C. § Reference(s)/Basis 1, 3–7, 9, 11–15 102(a)(1) Blejde 1, 3–7, 9, 11–15 103 Blejde, Corrigan 8, 16 103 Blejde, Corrigan, Cheney, Zvanut 17, 18, 20, 21 103 Blejde, Scorey, Paliwal, Corrigan 19, 22 103 Blejde, Scorey, Paliwal, Corrigan, Cheney, Zvanut Appeal 2020-005013 Application 14/478,231 3 OPINION Claims 1, 3–7, 9, and 11–15: Rejected as Anticipated by Blejde or, Alternatively, as Unpatentable over Blejde and Corrigan Independent Claim 1 recites an alloy, in strip form, comprising nickel and chromium having a combined weight percentage (“wt. %”) of at least 97 wt. %, wherein the chromium accounts for 33 to 50 wt. %, and the alloy strip has “a tensile elongation as determined using ASTM E8 of at least 30% and a tensile strength as determined using ASTM E8 of 101.2 ksi or less.” Appeal Br. 10 (Claims App.). Independent claim 9 is similar. Id. at 11. The Examiner finds that Blejde teaches an alloy strip having the claimed weight percentages of nickel and chromium and a tensile elongation of at least 30%. Final Act. 2–3 (citing Blejde ¶¶ 8–22). The Examiner determines that “the recitation of using ASTM E8 renders the claim as a product by process wherein the determination of patentability is based on the product itself and not on its method.” Id. at 3 (citing MPEP § 2113). The Examiner alternatively finds that Corrigan teaches that “it is known to test or determine a nickel alloy using ASTM E8 for its tensile elongation and strength,” and determines that it would have been obvious to one of ordinary skill in the art “to determine the tensile elongation and tensile strength using ASTM E8 at room temperature.” Id. at 4 (citing Corrigan ¶ 32). The Examiner further determines that it would have been obvious “to use the ASTM E8 process at the standard atmospheric pressure of 101.3 ksi which is well known in the art, or 101.2 ksi or less as recited as being lacking criticality when compared to 101.3 ksi of the standard atmospheric pressure as the ASTM E8 is performed at room temperature.” Id. Appeal 2020-005013 Application 14/478,231 4 Appellant responds that “Blejde is silent regarding the temperature conditions under which tensile elongation is measured,” and “ASTM E8 requires the testing of mechanical properties of the alloy to occur at room temperature.” Appeal Br. 4–5. According to Appellant, “tensile elongation properties vary significantly according to temperature,” and the Examiner “has not established that the composition disclosed by Blejde would exhibit the stated tensile elongation under the room temperature conditions of ASTM E8.” Id. at 4–5. Appellant further argues that Blejde does not disclose an alloy strip having a tensile strength of 101.2 ksi or less as determined using ASTM E8. Id. Appellant notes that Blejde expressly discloses that the tensile strength of its alloy strips is at least 900 MPa, whereas the claimed upper limit for tensile strength corresponds to 700 MPa. Id. at 5–6. Appellant contends that the Examiner incorrectly “appears to suggest that the alloy’s tensile strength is directly derivable from the atmospheric conditions at which the alloy is tested.” Id. at 6. Finally, Appellant asserts that the other references of record “are silent with respect to tensile strength.” Id. In the Answer, the Examiner responds that “under the guidelines of MPEP 2112.01 if the composition is physically the same, it must have the same properties, and thus Blejde which shows the same composition as that of the claimed composition, the claimed properties of tensile elongation and tensile strength must also be inherently present in the alloy of Blejde as in the claimed composition.” Ans. 7–8. The Examiner acknowledges that “the tensile strength of 101.2 ksi or less is not explicitly shown by Blejde,” but Blejde implicitly teaches this parameter because it teaches that the lower the tensile strength, the higher the tensile elongation. Id. at 8 (citing Blejde ¶ 8). Appeal 2020-005013 Application 14/478,231 5 Thus, according to the Examiner, “the elongation strength at lower pressure of 101.2 ksi (equivalent to 698 MPa) would have a higher elongation percentage of at least 30% when the alloy is subjected to the ASTM E8 at room temperature.” Appellant replies that evidence of record rebuts the Examiner’s finding that the claimed tensile strength and tensile elongation are inherent in any alloy having the claimed nickel and chromium content. Reply Br. 2. Appellant refers, for example, to U.S. Patent No. 3,519,419 to Gibson (“Gibson”), which teaches an alloy containing amounts of nickel and chromium in the recited ranges, but which has a tensile elongation— measured at room temperature—of only 10%. Reply Br. 2. Appellant also relies on the Declaration of Mark Robinson (May 29, 2017), who, according to Appellant, testifies that “alloys having the same concentrations of nickel and chromium, but different microstructures, can vary significantly in room temperature tensile strength and tensile elongation.” Id. at 3 (citing Robinson Decl. ¶¶ 10–14). Appellant further notes that Blejde “supports the link between microstructure and tensile elongation/tensile strength.” Id. (citing Blejde ¶ 7). We determine not to sustain this rejection. First, we are not persuaded that Blejde discloses a nickel/chromium alloy having the claimed tensile elongation. The Examiner does not dispute that the ASTM E8 test procedure that claims 1 and 9 require to determine tensile elongation requires testing at room temperature, and that Blejde does not disclose the temperature at which it tested the tensile elongation of its alloy strip. Corrigan does not cure this defect; at best, it supports a finding that the ASTM E8 test procedure was known in the art. Corrigan ¶ 32. On the other Appeal 2020-005013 Application 14/478,231 6 hand, it also discloses that another test procedure, ASTM E21—which is conducted at “elevated temperatures”—was also known. Id. The Examiner has not explained why it is more likely that ASTM E8, rather than ASTM E21, was used to determine Blejde’s tensile elongation. Second, we are not persuaded that Blejde discloses a nickel/chromium alloy having the claimed tensile strength. The Examiner does not dispute that Blejde does not disclose that its alloy has a tensile strength of no more than 101.2 ksi; instead, the Examiner essentially argues that if Blejde’s alloy had the claimed tensile strength, it would also have the claimed tensile elongation: while the tensile strength of 101. 2 ksi or less is not explicitly shown by Blejde, the teaching of Blejde is deemed proper to show such property since Blejde shows the elongation strength varies with respect to the total elongation wherein lower the tensile strength pressure, higher percentage the tensile elongation strength can be achieved as evidenced by the illustrated examples in Blejde (para 0008). Thus, the elongation strength at lower pressure of 101.2 ksi (equivalent to 698 MPa) would have a higher elongation percentage of at least 30% when the alloy is subjected to the ASTM ES testing at room temperature. Ans. 8. But speculation as to what other properties an alloy strip having the claimed tensile strength might have falls short of establishing that the alloy strip possesses the claimed the tensile strength in the first place. Third, we are not persuaded that the claimed tensile elongation and tensile strength are inherent properties of Blejde’s alloy strip. Blejde itself rebuts this finding, because its alloy, which contains the claimed weight percentages of nickel and chromium, does not possess the claimed tensile strength. Blejde ¶ 7. Blejde thus supports Appellant’s contention that alloy Appeal 2020-005013 Application 14/478,231 7 strips having similar compositions can have different properties depending on how the strips are made, which in turn imparts different microstructures. See also id. ¶ 49 (stating that hot-rolling of cast strip causes strip to have tensile strength of at least 900 MPa and total elongation of at least 30%). In sum, we are not persuaded that claims 1 and 9 are anticipated by Blejde or rendered unpatentable over Blejde and Corrigan, and therefore do not sustain the Examiner’s rejection of claims 1 and 9, as well as their dependent claims 3–7 and 11–15. Claims 8 and 16: Rejected as Unpatentable over Blejde, Corrigan, and Cheney or Zvanut Claims 8 and 16 depend from claims 1 and 9, respectively. Appeal Br. 10, 11 (Claims App.). The Examiner’s rejection of these claims relies on the Examiner’s determination that claims 1 and 9 are anticipated by Blejde or rendered unpatentable over Blejde and Corrigan. Final Act. 5. Because we do not sustain this rejection, we also do not sustain the Examiner’s rejection of claims 8 and 16. Claims 17, 18, 20, and 21: Rejected as Unpatentable over Blejde, Scorey or Paliwal, and Corrigan Independent claim 17 is drawn to a method of making an alloy strip having the chemical composition and exhibiting the tensile-elongation parameter of the alloy strip of claim 1, the method comprising forming a powder charge comprising nickel and chromium, roll compacting the powder charge to form a green strip, sintering the green strip to form a sintered strip, and cold rolling and annealing the sintered strip to form the alloy strip. Appeal Br. 11 (Claims App.). Claim 20 is similar. Id. at 12. The Examiner finds that Blejde discloses an alloy strip having the claimed weight percentages of nickel and chromium, but does not teach the Appeal 2020-005013 Application 14/478,231 8 claimed manufacturing steps. Final Act. 5. The Examiner further finds that “Scorey or Paliwal shows it is known to form an alloy wherein the alloy material is provided in a powder form that is roll compacted into a green strip which goes through sintering, cold rolling, and annealing to from an alloy strip.” Id. at 6. The Examiner determines that it would have been obvious to one of ordinary skill in the art “to adapt Blejde, with the claimed method . . . that is well known in the art.” Id. Appellant responds that “Blejde teaches a method of continuous casting using a specific casting apparatus,” and the Examiner “proposes a modification of the Blejde process/apparatus which would eliminate the very mechanism by which Blejde achieves the disclosed tensile strength and tensile elongation properties.” Appeal Br. 7 (citing Blejde ¶¶ 7, 39, Figs. 1– 5); see id. at 8 (“The elimination of Blejde’s specific and unique casting apparatus in favor of the methods of Scorey and/or Paliwal unquestionably changes the principle of operation of Blejde.”). Appellant further asserts that Scorey and Paliwal are directed to different alloys: “Scorey is directed to copper-nickel-tin alloys, and Paliwal is direct to molybdenum alloys.” Id. at 8. According to Appellant, the Examiner “has not shown either the methods of Scorey or Paliwal to be applicable or pertinent to the production of nickel-chromium alloys.” Id. The Examiner responds in the Answer that Blejde, Scorey, and Paliwal are “in the same field of endeavor, which is in the field of forming a strip alloy.” Ans. 9. The Examiner also responds that the proposed combination of Blejde and Scorey or Paliwal amount to “applying a known technique to form a known or similar device/product that would predictably yield the claimed alloy strip.” Id. at 10 (citing MPEP § 2143). Appeal 2020-005013 Application 14/478,231 9 “[R]ejections on obviousness grounds cannot be sustained by mere conclusory statements; instead, there must be some articulated reasoning with some rational underpinning to support the legal conclusion of obviousness.” KSR Int’l Co. v. Teleflex Inc., 550 U.S. 398, 418 (2007) (quoting In re Kahn, 441 F.3d 977, 988 (Fed. Cir. 2006)). The Examiner asserts that one of ordinary skill in the art would have made Blejde’s alloy strip using the method of Scorey or Paliwal because that method is “well known in the art.” Ans. 5. That the limitations are known in the art does not, but itself, provide a reason to combine the limitations. See KSR 550 U.S. at 418–19 (“[I]t can be important to identify a reason that would have prompted a person of ordinary skill in the relevant field to combine the elements in the way the claimed new invention does . . . because inventions in most, if not all, instances rely upon building blocks long since uncovered, and claimed discoveries almost of necessity will be combinations of what, in some sense, is already known.”). And even though the claimed method steps may amount to a “known technique,” the Examiner has not persuaded us that one of ordinary skill in the art would have expected its use with the constituents of Blejde’s alloy strip “to form a known or similar device/product that would predictably yield the claimed alloy strip.” Ans. 10. As noted above, Blejde teaches that the tensile properties of its alloy strip is the result, at least in part, of hot rolling a cast strip. The Examiner has not given us any reason to believe that one of ordinary skill in the art would have expected Blejde’s alloy strip using the claimed process, particularly considering that neither Scorey nor Paliwal use the claimed method on nickel-chromium alloys, such as those at issue in Blejde. Appeal 2020-005013 Application 14/478,231 10 In sum, we are not persuaded that one of ordinary skill in the art would have combined Blejde with Scorey or Paliwal in the manner that the Examiner proposes. Therefore, we do not sustain the Examiner’s rejection of claims 17 and 20, as well as their dependent claims 18 and 21, as unpatentable over Blejde, Scorey or Paliwal, and Corrigan. Claims 19 and 22: Rejected as Unpatentable over Blejde, Corrigan, Scorey or Paliwal, and Cheney or Zvanut Claims 19 and 22 depend from claims 17 and 20, respectively. Appeal Br. 11, 12 (Claims App.). The Examiner’s rejection of these claims relies on the Examiner’s determination that claims 17 and 20 are unpatentable over Blejde, Scorey or Paliwal, and Corrigan. Final Act. 6. Because we do not sustain this rejection, we also do not sustain the Examiner’s rejection of claims 19 and 22. CONCLUSION The Examiner’s rejections are reversed. Claim(s) Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 1, 3–7, 9, 11– 15 102(a)(1) Blejde 1, 3–7, 9, 11–15 1, 3–7, 9, 11– 15 103 Blejde, Corrigan 1, 3–7, 9, 11–15 8, 16 103 Blejde, Blejde, Corrigan, Cheney, Zvanut 8, 16 Appeal 2020-005013 Application 14/478,231 11 Claim(s) Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 17, 18, 20, 21 103 Blejde, Scorey, Paliwal, Corrigan 17, 18, 20, 21 19, 22 103 Blejde, Scorey, Paliwal, Corrigan, Cheney, Zvanut 19, 22 Overall Outcome 1, 3–9, 11–22 REVERSED Copy with citationCopy as parenthetical citation