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Morgen Industries, Inc. v. Vaughan

Supreme Court of Virginia
Jun 7, 1996
252 Va. 60 (Va. 1996)

Summary

holding that there was sufficient evidence that a particular use of a product was foreseeable but attributing the analysis to the basic products liability framework rather than the duty inquiry

Summary of this case from Benedict v. Hankook Tire Co.

Opinion

Record No. 951619

June 7, 1996

Present: All the Justices

There was sufficient evidence to support the jury's verdict in this products liability action, and the judgment entered by the trial court is affirmed.

Torts — Products Liability — Unreasonably Dangerous Designs — Open and Obvious Hazards — Sophisticated Users — Proximate Cause of Injury Modification of Products — Foreseeable Use — Jury Instructions Misuse of Products — Rule 5:25 — Preservation of Objections

The plaintiff was injured on the job when her leg was trapped by an undercarriage wheel of a concrete conveyor unit manufactured by the defendant corporation. The plaintiffs employer was building a portion of a bridge tunnel and had purchased eleven conveyor units to transport wet concrete to the bridge spans. Each unit included a bin mounted on a wheeled undercarriage which ran along a tubular steel track. The units were used in a "train". Under the construction schedule, concrete was poured one day and the conveyor system was cleaned the next by workers who chipped off dried cement while standing on the rails. The plaintiff was cleaning the conveyor system when, without warning, another employee activated a unit and the wheels of the unit on which the plaintiff was working began moving. Her foot was trapped where the wheel and the rail met and she fell from the rail while her foot was still pinned, breaking several bones. The plaintiff filed a motion for judgment against the manufacturer, alleging that the equipment was unreasonably dangerous and unsafe for its intended use and that defendant had failed to issue warnings against the dangerous condition. At the close of all the evidence, the trial court denied the defendants motion to strike the evidence on the basis that there was no evidence of any defect in the design of the conveyor units. The trial court also refused the defendants request for certain jury instructions concerning its so-called "sophisticated user" defense, modification of the equipment by an allegedly knowledgeable purchaser, absence of a duty to install warning devices, and a definition of the term "reason to know." The jury returned a verdict for the plaintiff and the defendant appeals.

1. In order to recover under either a negligence or a breach of implied warranty theory for the manufacture of an unreasonably dangerous product, a plaintiff must show (1) that the goods were unreasonably dangerous for the use to which they would ordinarily be put or for some other reasonably foreseeable propose, and (2) that the unreasonably dangerous condition existed when the goods left the manufacturers hands.

2. A product is unreasonably dangerous if it is defective in assembly or manufacture, unreasonably dangerous in design, or unaccompanied by adequate warnings concerning its hazardous properties.

3. The question whether a product is unreasonably dangerous is a question of fact.

4. Here there was evidence that the user employed the defendants conveyors for a reasonably foreseeable use.

5. Although there was evidence that the motor used on the unit was a considerably larger power source than the engine it replaced, the defendant did not present evidence that this additional engine power was causally related to the plaintiffs injuries.

6. The unreasonably dangerous condition of the conveyor units was established by the testimony of two experts who stated that the absence of wheel guards created an unreasonably dangerous product which existed when the conveyor units left the defendants hands, and one of the experts stated that this defective condition was the primary cause of the plaintiffs injury.

7. Since the evidence was in conflict on the issue whether the "nip points" were an open and obvious hazard, the jury was entitled to accept the plaintiffs expert testimony that the hazard was not open and obvious, despite other evidence to the contrary.

8. The defendant presented no testimony that any of the employers modifications of the system were causally related to the plaintiffs injuries and thereby relieving the manufacturer of any liability for defective design of the conveyor units.

9. Since the issue of the employers sophistication and knowledge as an industrial user of this equipment is relevant to a claim of failure to warn, not to the claim of negligence in the manufacture of an unreasonably dangerous product, the issue is not considered in reviewing the sufficiency of the evidence on the claim that the defendant manufactured an unreasonably dangerous product.

10. Since the issue whether the employer misused the product and whether any such misuse constituted superseding negligence was a matter submitted to the jury and since there is evidence to support the jury's verdict, it is concluded that the jury resolved these questions in the plaintiff's favor.

11. The purpose of Rule 5:25 is to give the trial court an opportunity to rule on a matter with knowledge of the substance of a party's objection in order to avoid needless mistrials, appeals, reversals and, generally, the reasons for objection to the grant or refusal of a jury instruction must be presented to the trial court when the instruction is tendered before such objection will be considered on appeal.

12. Here, since the proceedings concerning the refusal of certain instructions are not part of the record, on appeal only the instructions marked "refused" by the trial court, along with citations to cases, are before the Court and this does not satisfy the requirement that an objection to an instruction be stated with reasonable certainty at the time of the ruling.

13. Since the defendant did not preserve the reasons for its objections on the record, the arguments raised on appeal concerning the trial courts refusal of the proposed jury instructions are not considered. Rule 5:25.

Appeal from a judgment of the Circuit Court of the City of Portsmouth. Hon. Dennis F. McMurran, judge presiding.

Affirmed.

James C. Howell (Willcox Savage, on briefs), for appellant.

Michael J. Gardner (Stephen C. Swain; S. Geoffrey Glick; John S. Joannou; Clark Stant; Joannou, Knowles Clark, on brief), for appellee.

Amicus Curiae: Virginia Trial Lawyers Association (Benjamin W. Glass, III; Bernard S. Cohen, on brief), in support of appellee.


In this appeal of a judgment entered in a products liability action, we consider whether there is sufficient evidence to support the jury's verdict.

We review the evidence in the light most favorable to the plaintiff, the prevailing party below. Besser Co. v. Hansen, 243 Va. 267, 269, 415 S.E.2d 138, 139 (1992). Delores Marie Vaughan was injured on the job when her leg was trapped by the undercarriage wheel of a concrete conveyor unit manufactured by Morgen Industries, Inc. (Morgen). Adams-Dewind Machinery Company (Adams), a dealer of various construction machinery products, sold the conveyor unit to Vaughan's employer, Misener Marine Construction (Misener).

Misener had contracted to build a portion of the Monitor Merrimac Bridge Tunnel on Interstate Route 664 between Newport News and Suffolk. Misener purchased from Adams eleven Morgen conveyor units to transport wet concrete to the bridge spans from the site where the concrete was mixed. Four conveyor units were 85 feet long; the other seven conveyor units were 40 feet in length. Each conveyor unit included a rectangular-shaped bin mounted on a wheeled undercarriage. Each undercarriage was comprised of four wheels with steel flanges designed to keep the undercarriage on a tubular steel track.

Misener attached the 85-foot conveyor units together, placing them in line with the 40-foot conveyor units. The conveyor unit closest to the pour site was attached to a Morgen side discharge unit, from which the concrete was poured. Morgen equipped the side discharge unit with a four-cylinder, 30 horsepower engine, which enabled the unit to move back and forth as the concrete was being poured. Misener removed that engine and replaced it with a more powerful, six-cylinder Ford engine, which was capable of operating all the conveyor units at one time.

In addition to altering the power source of the side discharge unit, Misener used a truck, which was attached to the other end of the conveyor system with cables, to retract the conveyor units away from the pour site. The truck was needed to move the 85-foot conveyor units, which were too heavy to be moved manually.

A Morgen sales brochure stated that the conveyor units could be used in a "train" configuration to transport concrete over long distances. The brochure noted that such conveyor "trains" had been successfully used on several construction sites across the country.

Misener's employees regularly cleaned the conveyor system. The employees sprayed the system with water and then "chipped off" cement that had dried and become affixed to the conveyor components. Misener's employees regularly stood on the rails in order to clean certain parts of the conveyor system. Misener did not warn its employees not to stand on the rails while cleaning the conveyor units.

On the day Vaughan was injured, the machines were scheduled to remain stationary for cleaning. In a departure from the established routine, another employee activated the side discharge unit without warning, setting the undercarriage wheels of the conveyor units in motion. Vaughan's foot was pinned between a moving wheel and the undercarriage rail. Her foot was trapped in the "nip point" where the wheel and the rail met. Vaughan was unable to move her foot and the wheel rolled over her foot, ankle, and leg. While her foot was still pinned by the wheel, she fell off the rail, sustaining multiple fractures of both her tibia and her fibula.

Vaughan filed a motion for judgment against Morgen and Adams alleging, among other things, that the conveyor unit was unreasonably dangerous and unsafe for its intended use. Vaughan later nonsuited her claims against Adams and the case proceeded to trial.

At trial, George W. Pearsall, a professor of mechanical engineering at Duke University, testified that the design of the conveyor unit was unreasonably dangerous and defective. Among the defects he observed was the absence of wheel guards which would have prevented Vaughans foot from being pinned between the wheel and the rail.

Pearsall stated that, for approximately one hundred years, mechanical engineers have been aware that "nip points" create a hazard. The use of wheel guards eliminates this hazard, because the guards are designed to sweep all objects from the path of the wheels. Pearsall stated that such wheel guards were feasible for use in the Morgen conveyor undercarriages, and that Morgens failure to install wheel guards on these undercarriages was the single most significant design defect that caused Vaughans injury.

Pearsall testified that industry standards promulgated by the American National Standards Institute recommend the use of wheel guards to prevent injuries from occurring at "nip points." Pearsall also testified that "nip points" are not dangers that are obvious to most people. He stated that Morgen should have foreseen the need for wheel guards, since it is foreseeable that a worker would stand on the undercarriage rails to clean certain areas of the conveyor units.

Hal I. Dunham, a mechanical engineer specializing in design consulting, product testing, and accident investigation, also testified that the conveyor undercarriages were defectively designed. He based his opinion on Morgen's failure to include wheel guards to sweep objects away from the "nip points."

The trial court denied Morgen's motion to strike made at the conclusion of Vaughan's evidence. Morgen then presented evidence that the conveyor units were not defective in design. William W. Stone, an engineer experienced in the design and building of conveyors and bucket elevators, testified that the Morgen conveyor units were not defective in design. He stated that guards were not required on the undercarriage wheels because the individual conveyor units were not motorized. Stone also stated that the "nip points" were an open and obvious hazard.

James N. Clark, an engineer with experience in industrial equipment safety and design, agreed that the "nip points" were an open and obvious hazard. Clark also testified that the conveyor units were not designed defectively, and that Vaughan's injury was caused by her act of standing on the rails, combined with the absence of adequate safety measures at the work site. Clark stated that the unexpected movement of the conveyor unit was caused by Misener's failure to adhere to standard work practices.

James M. Hart, Jr., a consultant who had served as a project manager in highway and bridge construction operations, acknowledged that it was foreseeable by Morgen that a purchaser would assemble a large number of conveyor units together in a "train" configuration. Hart stated that it was also foreseeable that this conveyor system would be joined with a motorized side discharge unit.

At the close of all the evidence, Morgen moved the trial court to strike the evidence, arguing, among other things, that there was no evidence of any defect in the design of the conveyor units. The trial court denied Morgen's motion.

The trial court also refused Morgen's request for certain jury instructions, and the case was submitted to the jury on both negligence and breach of implied warranty theories. The jury returned a verdict for Vaughan in the amount of $850,000.

On appeal, Morgen first argues that the evidence established, as a matter of law, that its conveyor units were not unreasonably dangerous when manufactured and sold to Misener. Morgen asserts that its conveyor units were unpowered and were separate pieces of equipment designed to be moved manually and individually. Alternatively, Morgen contends that any alleged danger in the design of the conveyor units was open and obvious, thus relieving it of liability for Vaughan's injury.

In response, Vaughan argues that the evidence is sufficient to present a jury question on the issue whether the conveyor units were unreasonably dangerous for their intended or reasonably foreseeable use. Vaughan further notes that there is evidence that the "nip points" were not an open and obvious hazard, and that the jury resolved this issue in her favor. She also asserts that the evidence supports the jury's implicit finding that Misener's modifications to the conveyor system constituted a foreseeable use of the product, and that these modifications were not a proximate cause of her injury. We agree with Vaughan.

[1-3] In order to recover under either a negligence or a breach of implied warranty theory for the manufacture of an unreasonably dangerous product, a plaintiff must show (1) that the goods were unreasonably dangerous either for the use to which they would ordinarily be put or for some other reasonably foreseeable purpose, and (2) that the unreasonably dangerous condition existed when the goods left the manufacturers hands. Logan v. Montgomery Ward Co., 216 Va. 425, 428, 219 S.E.2d 685, 687 (1975). A product is unreasonably dangerous if it is defective in assembly or manufacture, unreasonably dangerous in design, or unaccompanied by adequate warnings concerning its hazardous properties. See Austin v. Clark Equip. Co., 48 F.3d 833, 836 (4th Cir. 1995); Bly v. Otis Elevator Co., 713 F.2d 1040, 1043 (4th Cir. 1983). The issue whether a product is unreasonably dangerous is a question of fact. See Singleton v. International Harvester Co., 685 F.2d 112, 115 (4th Cir. 1981).

Here, there is sufficient evidence from which the jury could have found that Misener's use of the conveyor units was reasonably foreseeable. For example, Morgen's own advertising brochure stated that the conveyor units could be used successfully in a "train" configuration, and James Hart testified that it was foreseeable by Morgen that the conveyor units would be attached to a motorized side discharge unit.

The side discharge unit motor moved the undercarriage wheels on the day Vaughan was injured. Although there is evidence that the Ford motor used on the side discharge unit was a "considerably larger power source" than the four-cylinder, 30 horsepower engine it replaced, Morgen did not present evidence that this additional engine power was causally related to Vaughan's injuries.

[6-7] The unreasonably dangerous condition of the conveyor units was established by the testimony of Pearsall and Dunham. Both experts stated that the absence of wheel guards created an unreasonably dangerous product which existed when the conveyor units left Morgen's hands. Pearsall stated that this defective condition was the primary cause of Vaughan's injury. Further, since the evidence was in conflict on the issue whether the "nip points" were an open and obvious hazard, the jury was entitled to accept Pearsall's testimony that the hazard was not open and obvious and to consider the fact that the injury occurred when the machines were not scheduled for movement. See Whitting v. Doxey, 217 Va. 482, 484, 230 S.E.2d 251, 253 (1976); Batts v. Tow-Motor Forklift Co., 978 F.2d 1386, 1391 (5th Cir. 1992); Gracyalny v. Westinghouse Elec. Corp., 723 F.2d 1311, 1321-22 (7th Cir. 1983).

We find no merit in Morgen's argument that Misener's modifications to the system relieved Morgen of any liability for the defective design of the conveyor units. Morgen presented no testimony that any of Misener's modifications to the system, namely, using the Ford engine to provide power to the side discharge unit and to the other conveyor units, latching the 85-foot conveyor units together, or using a truck to retract the conveyor units after the concrete was poured, were causally related to Vaughan's injury.

Morgen argues, nevertheless, that it is not liable for Vaughan's injuries, because Misener was a "sophisticated user" of construction equipment, which had knowledge of the unreasonably dangerous condition caused by the absence of wheel guards, as well as knowledge of the other design defects identified by Pearsall. Morgen's argument, however, is inapposite, because the issue of Misener's sophistication and knowledge as an industrial user of this equipment is relevant to the claim of failure to warn, not to the claim of manufacture of an unreasonably dangerous product. See Featherall v. Firestone Tire Rubber Co., 219 Va. 949, 962, 252 S.E.2d 358, 366 (1979); Oman v. Johns-Manville Corp., 764 F.2d 224, 233 (4th Cir.), cert. denied, 474 U.S. 970 (1985). Thus, we do not consider Misener's so-called status as a "sophisticated user" in reviewing the sufficiency of the evidence of Vaughan's claims that Morgen manufactured an unreasonably dangerous product.

Morgen also argues that it is not liable for the injury arising from use of its product because Misener was aware of, but did not use, procedures which would have improved the products safety, such as setting the brakes on the individual conveyor units to prevent movement during maintenance. Morgen also contends that Misener could have added wheel guards, provided ladders for cleaning the machinery, and implemented various other safety measures. However, the issues whether Misener misused the product and whether Misener's conduct constituted superseding negligence were matters submitted to the jury under the trial courts instructions. Since there is evidence to support the jury's verdict, we conclude that the jury resolved these questions in Vaughan's favor.

Because we have determined that the evidence of Morgen's manufacture of an unreasonably dangerous product is sufficient to support the jury's verdict, we need not review the sufficiency of the evidence of Vanghan's separate claim of failure to warn.

Morgen next argues that the trial court erred in refusing to grant certain jury instructions concerning its so-called "sophisticated user" defense, Misener's modification of the equipment as an allegedly knowledgeable purchaser, the absence of a duty to install warning devices, and a definition of the term "reason to know." Vaughan replies that Morgen is procedurally barred from raising this issue, because the record does not show that Morgen presented to the trial court the same arguments it raises here. We agree with Vaughan.

The purpose of Rule 5:25 is to give the trial court an opportunity to rule on a matter with knowledge of the substance of a party's objection, in order to avoid needless mistrials, reversals, and appeals. See Marshall v. Goughnour, 221 Va. 265, 269, 269 S.E.2d 801, 804 (1980). Generally, the reasons for objecting to the grant or refusal of a jury instruction must be presented to the trial court before such objection will be considered on appeal. See Ames Webb, Inc. v. Commercial Laundry Co., 204 Va. 616, 623, 133 S.E.2d 547, 552 (1963). The objection must be made in the trial court when the instruction is tendered. Smith v. Commonwealth, 165 Va. 776, 781, 182 S.E. 124, 127 (1935).

In the absence of a transcript or written statement, timely objection to a granted instruction may be shown and preserved when, in a refused instruction, the objecting party advances the contrary theory to one set forth in the granted instruction. Pilot Life Ins. Co. v. Karcher, 217 Va. 497, 498, 229 S.E.2d 884, 885 (1976). This exception is inapplicable here, however, because the instructions at issue were refused by the trial court and the present record contains no statement providing the reasons for Morgen's objection to the trial courts refusal of the proposed jury instructions.

The record here shows that the trial court considered the jury instructions outside the court reporters presence. Since these proceedings are not part of the record before us, we are presented only with the instructions marked "refused" by the trial court, along with citations to various cases at the bottom of the refused instructions.

Morgen's citation to cases at the bottom of each instruction page does not satisfy the requirement that an objection be stated "with reasonable certainty at the time of the ruling." Rule 5:25. A case can often be cited for numerous propositions, and the trial court is not required to determine sua sponte what argument a party may be entitled to make under a given case. Since Morgen did not preserve the reasons for its objections on the record, we do not consider its arguments raised on appeal concerning the trial courts refusal of the proposed jury instructions. Rule 5:25.

For these reasons, we will affirm the trial courts judgment.

Affirmed.


I agree with that portion of the majority opinion which holds that the evidence is sufficient to present a jury issue on liability. I do not agree, however, that Morgen is procedurally barred from challenging on appeal the trial courts failure to grant a certain jury instruction tendered by Morgen. With respect to that issue, I agree with Justice Compton's dissent. Consequently, I would reverse the judgment and remand the case for a new trial.


In my opinion, the danger resulting from the alleged defect in the design of the conveyor units, that is, failure to include wheel guards to sweep objects away from the "nip points," was a danger that was open and obvious to a lay person. Indeed, the plaintiff testified, "When the machine was on or being moved, it was quite obvious its very dangerous not to be — well, you would not want to be on the rail." Examination of the exhibits, including the photographs, reveals there is nothing so mysterious about the patent condition that an experts testimony can be used to create a question of fact; there is simply a wheel on a rail. And, the fact that the unit may have been moved without warning is irrelevant to the question whether the condition was obviously dangerous.

Under these circumstances, when the dangerous condition "is obvious and patent to all," Brown v. General Motors Corp., 355 F.2d 814, 819 (4th Cir. 1966), cert. denied, 386 U.S. 1036 (1967), the manufacturer of the product is not liable for injury to the user. Spangler v. Kranco, Inc., 481 F.2d 373, 375 (4th Cir. 1973). I would so hold in this case.

Furthermore, I believe the defendant properly preserved for appeal its objection to the failure of the trial court to grant the proffered instruction dealing with Misener's modification of the equipment and its utilization in a configuration that it devised.

The record is clear that this instruction was tendered to the trial court and marked "refused." Code § 8.01-384(A) provides that an objection is sufficient to preserve the issue for appeal if "a party, at the time the ruling . . . of the court is made or sought, makes known to the court the action which he desires the court to take . . . and his grounds therefor." Here, tender of the instruction certainly informed the trial court that the instruction was a correct statement of the law and applied to the facts of this case. Nothing more is required after the instruction was refused to save the point for appeal. And, the majority's attempt to distinguish this Court's holding on the issue in Pilot Life Insurance Co. v. Karcher, 217 Va. 497, 498, 229 S.E.2d 884, 885 (1976), is a distinction that makes no difference.

The evidence clearly established that Misener designed, assembled, and motorized this conveyor system of inordinate length, using parts from different manufacturers and its own inventory, and modified the conveyors received from the defendant. The jury should have been permitted to consider this aspect of defendants case, and I would hold the trial court erred in refusing the instruction. Consequently, I cannot join an opinion affirming the judgment below.


Summaries of

Morgen Industries, Inc. v. Vaughan

Supreme Court of Virginia
Jun 7, 1996
252 Va. 60 (Va. 1996)

holding that there was sufficient evidence that a particular use of a product was foreseeable but attributing the analysis to the basic products liability framework rather than the duty inquiry

Summary of this case from Benedict v. Hankook Tire Co.

finding sufficient evidence of a defect where plaintiff's expert 'testified that industry standards promulgated by the American National Standards Institute recommend the use of wheel guards to prevent injuries from occurring at 'nip points'"

Summary of this case from Snider-Jefferson v. Amigo Mobility Int'l, Inc.

discussing the elements of a failure to warn claim

Summary of this case from Torkie-Tork v. Wyeth

stating that a product may be unreasonably dangerous based on defects "in assembly or manufacture, unreasonably dangerous in design, or unaccompanied by adequate warnings concerning its hazardous properties"

Summary of this case from Evans v. NACCO Materials Handling Grp., Inc.

declaring an issue procedurally barred because the record showed that the proponent's arguments on appeal differed from the arguments it made to the trial court

Summary of this case from Commonwealth v. Cary

In Morgen Industries, Inc. v. Vaughn, 252 Va. 60, 471 S.E.2d 489 (1996), the Virginia Supreme Court held that the tendering of a jury instruction even with supporting cases listed on the instruction, without more, is insufficient to preserve a claim of error to a refusal of the instruction.

Summary of this case from Dalton v. Com
Case details for

Morgen Industries, Inc. v. Vaughan

Case Details

Full title:MORGEN INDUSTRIES, INC. v. DELORES VAUGHAN

Court:Supreme Court of Virginia

Date published: Jun 7, 1996

Citations

252 Va. 60 (Va. 1996)
471 S.E.2d 489

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